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Diagnostic Test

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
  1. 1)  DETERMINE ACTIVE OR STORED DTC 
    NOTE: Ensure the battery is fully charged.
    NOTE: The scan tool, SRS Airbag Load Tool MRL 8443, and DVOM are required to perform the following test.
    NOTE: When reconnecting airbag system components the Ignition must be turned off and the Battery must be disconnected.

    Select Active or Stored DTC.

    Is the DTC active or stored? 

    ORC - ACTIVE DTC 

    1. Go To  2).

    ORC - STORED DTC 

    1. Go To  5).
  2. 2)  CHECK FOR SHORTED SQUIB CIRCUITS IN RIGHT SIDE CURTAIN AIRBAG 
    Fig 1: Checking Right Side Curtain Airbag Squib Circuits
    GC0016521Courtesy of DAIMLERCHRYSLER CORP.
    WARNING: To avoid personal injury or death, turn the ignition off, disconnect the battery and wait two minutes before proceeding.

    Disconnect the Right Side Curtain Airbag connector.

    WARNING: To avoid personal injury or death, do not place an intact uncoupled curtain airbag face down on a hard surface, the airbag will propel into the air if accidentally deployed.
    NOTE: Check connectors - Clean and repair as necessary.

    Connect the 8443 Load Tool and appropriate Jumper to the Right Side Curtain Airbag connector.

    WARNING: To avoid personal injury or death, turn the ignition on, then reconnect the battery.

    With the scan tool, read the active ORC DTC's.

    Does the scan tool display: B1B23 RIGHT SIDE CURTAIN SQUIB 1 CIRCUIT SHORTED TOGETHER? 

    Yes 

    1. Go to  3).

    No 

    1. Replace the Right Side Curtain Airbag in accordance with the Service Information.
    2. Perform *ORC VERIFICATION TEST - VER 1
  3. 3)  CHECK (R4) RIGHT CURTAIN SQUIB 1 LINE 1 CIRCUIT FOR A SHORT TO (R2) RIGHT CURTAIN SQUIB 1 LINE 2 CIRCUIT 
    Fig 2: Checking Right Side Curtain Airbag Squib 1 Line 1 & 2 Circuits
    GC0016526Courtesy of DAIMLERCHRYSLER CORP.
    WARNING: To avoid personal injury or death, turn the ignition off, disconnect the battery and wait two minutes before proceeding.

    Disconnect the 8443 Load Tool and Jumper from the Right Side Curtain Airbag connector.

    Disconnect the ORC connectors.

    NOTE: Check connectors - Clean and repair as necessary.

    Connect the 8443 Load Tool ORC Adaptor to the ORC C1 connector.

    Measure the resistance between the (R4) Right Curtain Squib 1 Line 1 circuit and the (R2) Right Curtain Squib 1 Line 2 circuit at the Right Side Curtain Airbag connector.

    Is the resistance below 10K ohms? 

    Yes 

    1. Repair the (R4) Right Curtain Squib 1 Line 1 circuit for a short to the (R2) Right Curtain Squib 1 Line 2 circuit.
    2. Perform *ORC VERIFICATION TEST - VER 1

    No 

    1. Go to  4).
  4. 4)  REPLACE THE ORC 
    WARNING: If the Occupant Restraint Controller (ORC) is dropped at any time, it must be replaced. Failure to take the proper precautions can result in accidental airbag deployment and personal injury or death.
    NOTE: When reconnecting airbag system components the Ignition must be turned off and the Battery must be disconnected.

    Repair 

    1. Replace the ORC in accordance with the Service Information.
    2. Perform *ORC VERIFICATION TEST - VER 1
  5. 5)  STORED ORC DTC 

    With the scan tool, record and erase all DTC's from all Airbag System Modules.

    If any ACTIVE codes are present they must be resolved before diagnosing any stored codes.

    WARNING: To avoid personal injury or death, turn the ignition off, disconnect the battery and wait two minutes before proceeding.

    Using the wiring diagram/schematic as a guide, inspect the wiring and connectors.

    Look for chafed, pierced, pinched, or partially broken wires and broken, bent, pushed out, spread, corroded, or contaminated terminals.

    The following additional checks may assist you in identifying a possible intermittent problem.

    Reconnect any disconnected components and harness connector.

    WARNING: To avoid personal injury or death, turn the ignition on, then reconnect the battery.

    With the scan tool monitor active codes as you work through the following steps.

    Wiggle the wiring harness and connectors of the related airbag circuit or component.

    If codes are related to the Driver Airbag circuits, rotate the steering wheel from stop to stop.

    If only stored codes return continue the test until the problem area has been isolated.

    In the previous steps you have attempted to recreate the conditions responsible for setting active DTC in question.

    Are any ACTIVE DTC's present? 

    Yes 

    1. Select the appropriate diagnostic procedure from DIAGNOSTIC CODE INDEX .

    No 

    1. No problem found at this time. Erase all codes before returning vehicle to customer.