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Line-A/C Discharge: Installation

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing A/C Lines at Condenser
GC0013999Courtesy of DAIMLERCHRYSLER CORP.
  1. Position the A/C discharge line (2) into the engine compartment.
  2. Remove the tape or plugs from the opened discharge line fitting and the inlet port on the A/C condenser (5).
  3. Lubricate a new dual plane seal with clean refrigerant oil and install it onto the discharge line fitting. Use only the specified seal as it is made of a special material for the R-134a system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
  4. Install the A/C discharge line onto the A/C condenser.
  5. Reach through the headlamp opening in the upper radiator support and install the nut (1) that secures the A/C discharge line to the A/C condenser. Tighten the nut to 22 N.m (16 ft. lbs.).
    Fig 2: Remove/Install A/C Compressor Lines
    GC0013988Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove the tape or plugs from the opened fitting on the A/C discharge line (4) and the outlet port on the A/C compressor (5).
  7. Lubricate a new dual plane seal with clean refrigerant oil and install it onto the discharge line fitting. Use only the specified seal as it is made of a special material for the R-134a system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
  8. Install the A/C discharge line onto the A/C compressor.
  9. Install the nut (2) that secures the A/C discharge line to the A/C compressor. Tighten the nut to 23 N.m (17 ft. lbs.).
  10. Install the air cleaner housing (refer to appropriate ENGINE SERVICE INFORMATION article.
  11. Reconnect the negative battery cable.
  12. Evacuate the refrigerant system (Refer to REFRIGERANT SYSTEM EVACUATE ).
  13. Charge the refrigerant system (Refer to REFRIGERANT SYSTEM CHARGE ).