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Housing-Air Inlet

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The air inlet housing must be removed from HVAC housing and disassembled for service of the recirculation-air door.
Fig 1: Remove/Install Housing-Air Inlet
GC0013959Courtesy of DAIMLERCHRYSLER CORP.
NOTE: LHD model shown. RHD model similar.
  1. Position the air inlet housing (6) onto the HVAC housing (7).
    CAUTION: Make sure that the recirculation-air door pivot shaft is properly seated in the pivot seats located on the top of the HVAC housing.
  2. Install the five screws (5) that secure the air inlet housing to the HVAC housing. Tighten the screws to 2.2 N.m (20 in. lbs.).
  3. Inspect the foam seal (3). If the seal is deformed or damaged, it must be replaced.
  4. Connect the HVAC wire harness (1) to the recirculation door actuator (2).
  5. Install the HVAC housing assembly (Refer to HEATING & AIR CONDITIONING/DISTRIBUTION/HOUSING-HVAC - HOUSING-HVAC ASSEMBLY - INSTALLATION) 
  6. Reconnect the negative battery cable.
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