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3.0L Diesel

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: POWER STEERING PUMP - 3.0L DIESEL
GC0039595Courtesy of DAIMLERCHRYSLER CORP.
  1. Align pump (2) with mounting holes in pump mounting brackets on engine.
  2. Install, but do not tighten, two pump mounting bolts (1) through access holes in pulley.
    Fig 2: PUMP MOUNTING BRACKETS - 3.0L DIESEL
    GC0039597Courtesy of DAIMLERCHRYSLER CORP.
  3. Install two mounting bolts (4) fastening front pump mounting bracket (1) to engine. Tighten bolts to 24 N.m (17 ft. lbs.).
    Fig 3: POWER STEERING PUMP - 3.0L DIESEL
    GC0039595Courtesy of DAIMLERCHRYSLER CORP.
  4. Tighten two pump mounting bolts (1) to 24 N.m (17 ft. lbs.).
    Fig 4: Pressure Hose At Pump
    GC0039599Courtesy of DAIMLERCHRYSLER CORP.
    NOTE: Always use a NEW O-ring on the end of the pressure hose.
  5. Lubricate NEW O-ring on end of pressure hose with clean power steering fluid.
  6. Install pressure hose to pump (1). Tighten pressure hose tube nut (2) to 47 N.m (35 ft. lbs.).
    Fig 5: SUPPLY HOSE - 3.0L DIESEL
    GC0039596Courtesy of DAIMLERCHRYSLER CORP.
  7. Install supply hose (3) on pump (1). Install clamp (2) securing hose in place.
  8. Install serpentine drive belt. (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION)
  9. Install intercooler tube resonator.
  10. Install turbocharger inlet tube.
  11. Install air cleaner housing. Refer to ENGINE - SERVICE INFORMATION article.
  12. Install engine cover.
    Fig 6: Disconnecting/Connecting Battery Cables
    GC0012970Courtesy of DAIMLERCHRYSLER CORP.
  13. Connect battery negative cable (2) to battery post. It is important that this is performed properly. (Refer to ELECTRICAL/BATTERY SYSTEM - STANDARD PROCEDURE)
  14. Fill pump reservoir with fluid and perform pump initial operation procedure. (Refer to STEERING/PUMP - STANDARD PROCEDURE)