LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 38 (Steering System (Service Information)) >> Pump >> Hose - Pressure >> Installation >> AWD

Hose - Pressure: Installation: AWD

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install pressure hose in engine compartment from underneath.
    Fig 1: Hoses at AWD Gear
    GC0013290Courtesy of DAIMLERCHRYSLER CORP.
    NOTE: Always use a NEW O-ring on the end of the pressure or return hose at the gear.
  2. Lubricate NEW O-ring on steering gear end of pressure hose with clean power steering fluid.
  3. Insert pressure hose into steering gear (2) port and install tube nut (3). Do not tighten tube nut at this time. 
  4. Lubricate NEW O-ring on steering gear end of return hose with clean power steering fluid.
  5. Insert return hose into steering gear (2) port and install tube nut (1). Do not tighten tube nut at this time. 
    Fig 2: Hose Mounting Bracket to Cradle
    GC0013312Courtesy of DAIMLERCHRYSLER CORP.
  6. Route pressure hose along left side of engine cradle. Install screw through routing clamp and secure hose to left side of engine cradle.
  7. Route pressure hose along front of engine cradle. Install screw through routing clamp (1) and secure hose to front of engine cradle (2).
    Fig 3: Hoses at AWD Gear
    GC0013290Courtesy of DAIMLERCHRYSLER CORP.
  8. Tighten pressure (3) and return (1) hose tube nuts at steering gear (2) to 47 N.m (35 ft. lbs.).
  9. Install belly pan. (Refer to BODY/EXTERIOR/BELLY PAN - INSTALLATION)
  10. Lower vehicle.
    NOTE: Always use a NEW O-ring on the end of the pressure hose.
  11. Lubricate NEW O-ring on power steering pump end of pressure hose with clean power steering fluid.
    Fig 4: Remove/Install Pressure Hose At Pump - 2.7L/3.5L
    GC0013303Courtesy of DAIMLERCHRYSLER CORP.
  12. 3.5L Engine - Install pressure hose (2) to pump (1). Tighten pressure hose tube nut to 47 N.m (35 ft. lbs.).
    Fig 5: Remove/Install Pressure Hose at Pump - 5.7L/6.1L
    GC0013306Courtesy of DAIMLERCHRYSLER CORP.
  13. 5.7L/6.1L Engine - Install pressure hose (2) to pump (1). Tighten pressure hose tube nut to 47 N.m (35 ft. lbs.).
  14. Install air cleaner housing and inlet tube. Refer to appropriate ENGINE - SERVICE INFORMATION article.
    Fig 6: Disconnecting/Connecting Battery Cables
    GC0012970Courtesy of DAIMLERCHRYSLER CORP.
  15. Connect battery negative cable (2) to battery post. It is important that this is performed properly. (Refer to ELECTRICAL/BATTERY SYSTEM - STANDARD PROCEDURE)
  16. Fill pump reservoir with fluid and perform pump initial operation procedure. (Refer to STEERING/PUMP - STANDARD PROCEDURE) 
scientia non olet · About LEMON Manuals