Diagnostic Test

WARNING: This page is about a different car, the 2010 Dodge Charger and 2010 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

MTV PWM FEEDBACK
1. Start the engine and allow it to reach normal operating temperature.
  WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure to follow these instructions can result in personal injury or death.
  
  NOTE: Diagnose and repair any system voltage or sensor supply voltage DTCs before continuing with this test.
2. With the scan tool, read the MTV PWM Feedback.
  Is the MTV PWM Feedback greater than 97%?
  
  Yes
  - Go to step 2
  No
  - Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure. See DTC-Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure .
MANIFOLD TUNE VALVE ASSEMBLY

Fig 1: Checking MTV Signal Circuit
Courtesy of CHRYSLER LLC
1. Turn the ignition off.
2. Disconnect the Manifold Tune Valve Assembly connector.
3. Connect a jumper wire between the (K900) Sensor Ground circuit and the (K234) MTV Signal circuit in the Manifold Tune Valve Assembly harness connector.
4. Turn the ignition on.
5. With the scan tool, read the MTV PWM Feedback.
  NOTE: The MTV PWM Feedback should be less than 3% with the jumper wire in place.
  
  Is the MTV PWM Feedback less than 3%?
  
  Yes
  - Replace the Manifold Tune Valve Assembly in accordance with the Service Information.
  - Perform the PCM Verification Test. See DTC-Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure .
  No
  - Go to step 3
(F855) 5-VOLT SUPPLY CIRCUIT SHORTED TO VOLTAGE

Fig 2: Checking MTV 5-Volt Supply Circuit
Courtesy of CHRYSLER LLC
1. Turn the ignition off.
2. Disconnect the C2 Powertrain Control Module (PCM) harness connector.
3. Turn the ignition on.
4. Measure the voltage of the (F855) 5-Volt Supply circuit in the Manifold Tune Valve Assembly harness connector.
  Is there any voltage present?
  
  Yes
  - Repair the short to voltage in the (F855) 5-Volt Supply circuit.
  - Perform the PCM Verification Test. See DTC-Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure .
  No
  - Go to step 4
(K234) MTV SIGNAL CIRCUIT SHORTED TO VOLTAGE

Fig 3: Checking MTV Signal Circuit For Short To Voltage
Courtesy of CHRYSLER LLC
1. Measure the voltage of the (K234) MTV Signal circuit in the Manifold Tune Valve Assembly harness connector.
  Is there any voltage present?
  
  Yes
  - Repair the short to voltage in the (K234) MTV Signal circuit.
  - Perform the PCM Verification Test. See DTC-Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure .
  No
  - Go to step 5
(K234) MTV SIGNAL CIRCUIT SHORTED TO THE (F855) 5-VOLT SUPPLY CIRCUIT

Fig 4: Checking MTV Signal Circuit For Short To 5-Volt Supply Circuit
Courtesy of CHRYSLER LLC
1. Measure the resistance between the (K234) MTV Signal circuit and the (F855) 5-Volt Supply in the Manifold Tune Valve Assembly harness connector.
  Is the resistance below 100 ohms?
  
  Yes
  - Repair the short between the (K234) MTV Signal circuit and the (F855) 5-Volt Supply circuit.
  - Perform the PCM Verification Test. See DTC-Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure .
  No
  - Go to step 6
(K234) MTV SIGNAL CIRCUIT SHORTED TO GROUND

Fig 5: Checking MTV Signal Circuit For Short To Ground
Courtesy of CHRYSLER LLC
1. Measure the resistance between ground and the (K234) MTV Signal circuit in the Manifold Tune Valve Assembly harness connector.
  Is the resistance above 100 ohms?
  
  Yes
  - Go to step 7
  No
  - Repair the short to ground in the (K234) MTV Signal circuit.
  - Perform the PCM Verification Test. See DTC-Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure .
(K234) MTV SIGNAL CIRCUIT OPEN OR HIGH RESISTANCE

Fig 6: CHECKING MTV SIGNAL CIRCUIT FOR OPEN OR HIGH RESISTANCE
Courtesy of CHRYSLER LLC
1. Turn the ignition off.
  CAUTION: Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals, resulting in poor terminal to pin connection. Install Miller Special Tool #8815 to perform diagnosis.
2. Measure the resistance of the (K234) MTV Signal between the Manifold Tune Valve Assembly harness connector and the appropriate terminal of special tool #8815.
  Is the resistance below 5.0 ohms?
  
  Yes
  - Go to step 8
  No
  - Repair the excessive resistance in the (K234) MTV Signal circuit.
  - Perform the PCM Verification Test. See DTC-Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure .
(K900) SENSOR GROUND CIRCUIT OPEN OR HIGH RESISTANCE

Fig 7: CHECKING SENSOR GROUND CIRCUIT FOR OPEN OR HIGH RESISTANCE
Courtesy of CHRYSLER LLC
1. Measure the resistance of the (K900) Sensor Ground circuit between the Manifold Tune Valve Assembly harness connector and the appropriate terminal of special tool #8815.
  Is the resistance below 5.0 ohms?
  
  Yes
  - Go to step 9
  No
  - Repair the excessive resistance in the (K900) Sensor Ground circuit.
  - Perform the PCM Verification Test. See DTC-Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure .
POWERTRAIN CONTROL MODULE (PCM)
1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Manifold Tune Valve Assembly and the Powertrain Control Module (PCM).
2. Look for any chafed, pierced, pinched, or partially broken wires.
3. Look for broken, bent, pushed out or corroded terminals.
4. Monitor the scan tool data relative to this circuit and wiggle test the wiring and connectors.
5. Look for the data to change or for the DTC to reset during the wiggle test.
6. Refer to any Technical Service Bulletins that may apply.
  Were any problems found?
  
  Yes
  - Repair as necessary.
  - Perform the PCM Verification Test. See DTC-Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure .
  No
  - Replace and program the Powertrain Control Module (PCM) in accordance with the Service Information.
  - Perform the PCM Verification Test. See DTC-Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure .