LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 332 (Transfer Case BW 44-40 (Service Information)) >> Adjustments >> Clutch Clearance Adjustment

Clutch Clearance Adjustment

WARNING: This page is about a different car, the 2010 Dodge Charger and 2010 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Checking Clutch Clearance
GC0095858Courtesy of CHRYSLER LLC
  1. Install the oil pump (7), the new clutch assembly (1), the rotor (2), the bearing (6), and the spacer (5) on the input shaft.
  2. Install the clutch clearance tool (3) on the input shaft.
  3. Set up a dial indicator (4) to measure the clearance between the rotor (2) and the top clutch disc inside the clutch housing (1).
  4. Zero the dial indicator (4).
  5. Push the rotor (2) downward evenly as close to the shaft as possible and record the highest reading. Repeat this measurement in three more locations and calculate the average of all four measurements. This is the total amount of clutch clearance.
  6. The total clutch clearance must be between 1.2 mm and 0.7 mm (0.047 in. and 0.028 in.). If the total clutch clearance is not within specifications, select a larger or smaller spacer as needed, and re-check clutch clearance.