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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 330 (Mechanical Brake System - Base (Service Information)) >> Hydraulic/Mechanical >> BOOSTER, Power Brake >> Installation >> Booster - RHD

Booster - RHD

WARNING: This page is about a different car, the 2010 Dodge Charger and 2010 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Booster Seal
GC0079851Courtesy of CHRYSLER LLC
  1. Install a NEW booster seal (2) over push rod and mounting studs on rear of booster (1).
    Fig 2: Booster And Pedal Mounting - RHD
    GC0079841Courtesy of CHRYSLER LLC
  2. Install power brake booster through opening between cross-brace and windshield. Guide booster (2) push rod and mounting studs through dash panel (3).
    NOTE: Be sure to evenly tighten all four booster mounting nuts to specifications or a vacuum leak can result.
  3. Install four power brake booster mounting nuts (5). Tighten nuts to 25 N.m (18 ft. lbs.).
    CAUTION: When installing booster push rod on brake pedal pin, be careful not to damage rubber O-ring on pin.
  4. Slide booster push rod onto brake pedal pin. Install NEW retaining clip securing push rod to brake pedal.
    Fig 3: Stop Lamp Switch Mounting - RHD
    GC0079839Courtesy of CHRYSLER LLC
  5. Install and adjust brake lamp switch (2). Refer to Electrical/Lamps/Lighting - Exterior/SWITCH, Stop Lamp - Installation .
  6. Install steering column opening cover. Refer to Body/Instrument Panel/COVER, Steering Column Opening - Installation .
  7. Install driver side silencer under instrument panel. Refer to Body/Instrument Panel/PANEL, Silencer - Installation .
    Fig 4: Vacuum Hose Connection - RHD
    GC0079850Courtesy of CHRYSLER LLC
  8. Connect vacuum hose (1) to check valve on face of booster (2). Do not remove check valve from booster. 
    Fig 5: Vacuum Seal On Rear Of Master Cylinder
    GC0095162Courtesy of CHRYSLER LLC
    CAUTION: When replacing master cylinder on vehicle, a NEW vacuum seal (2) MUST be installed on master cylinder.
  9. Install NEW vacuum seal (1) on rear of master cylinder (2) making sure seal fits squarely in mounting groove.
    Fig 6: Master Cylinder Mounting Nuts
    GC0095161Courtesy of CHRYSLER LLC
  10. Position master cylinder (3) on studs of power brake booster, aligning booster push rod with master cylinder piston.
  11. Install two master cylinder mounting nuts (1). Tighten mounting nuts to 15 N.m (133 in. lbs.).
    Fig 7: Master Cylinder, Primary And Secondary Brake Tubes
    GC0095160Courtesy of CHRYSLER LLC
  12. Thread primary (3) and secondary (2) brake tubes into master cylinder primary and secondary ports. Tighten tube nuts to 20 N.m (177 in. lbs.).
    Fig 8: Brake Fluid Level Sensor Connection
    GC0095157Courtesy of CHRYSLER LLC
  13. Connect wiring harness connector (4) to brake fluid level sensor (2) mounted in brake fluid reservoir (1).
  14. Install windshield wiper module and components. Refer to Electrical/Wipers/Washers/LINKAGE, Wiper Arm - Installation .
    Fig 9: Battery & Cables
    GC0079763Courtesy of CHRYSLER LLC
  15. Connect battery negative cable (2) to battery post. It is important that this is performed properly. Refer to Electrical/Battery System - Standard Procedure .
  16. Fill and bleed brakes as necessary.
  17. Road test vehicle to ensure proper operation of brakes.
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