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Diagnostic Test

WARNING: This page is about a different car, the 2010 Dodge Charger and 2010 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
  1. DETERMINE ACTIVE OR STORED DTC 
    NOTE: Make sure that the battery is fully charged.
    1. Turn the ignition on.

      Select ACTIVE or STORED DTC:

      ACTIVE DTC 

      • Go to step  2

      STORED DTC 

      • Go to step  6
  2. CHECK FOR OPEN LEFT SEAT AIRBAG SQUIB 
    Fig 1: Checking For Shorted Squib Circuits At Left Seat Squib Airbag
    GC0096244Courtesy of CHRYSLER LLC
    WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
    1. Disconnect the Left Seat Airbag harness connector.
      WARNING: Do not place an intact non-deployed Seat Squib Airbag face down on a hard surface, the airbag will propel into the air if accidentally deployed. Failure to follow these instructions may result in possible serious or fatal injury.
      NOTE: Check the connectors - Clean and repair as necessary.
    2. Connect the SRS Load Tool Kit 8443A and the SRS Load Tool Jumper 8443-1 to the Left Seat Airbag harness connector.
      WARNING: Turn the ignition on, then reconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
    3. With the scan tool, read the active ORC DTCs.

      Does the scan tool display: B1C29-LEFT SIDE SEAT THORAX SQUIB 1 OPEN?

      Yes 

      • Go to step  3

      No 

        WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
      • Replace the Left Seat Airbag in accordance with the Service Information.
      • Perform the RESTRAINTS SYSTEM VERIFICATION TEST. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Standard Procedure .
  3. CHECK FOR OPEN LEFT SEAT AIRBAG SQUIB CIRCUIT IN THE SEAT BACK 
    Fig 2: Checking For Shorted Left Seat Airbag Squib Circuits In Seat Back
    GC0096245Courtesy of CHRYSLER LLC
    WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
    1. Disconnect the Left Seat Airbag C322 harness connector (under Left Seat).
      NOTE: Check connectors - Clean and repair as necessary.
    2. Connect the SRS Load Tool Kit 8443A and the SRS Load Tool Jumper 8443-20 to the Left Seat Airbag C322 harness connector.
      WARNING: Turn the ignition on, then reconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
    3. With the scan tool, read the active ORC DTCs.

      Does the scan tool display: B1C29-LEFT SIDE SEAT THORAX SQUIB 1 OPEN?

      Yes 

      • Go to step  4

      No 

        WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
      • In accordance with the Service Information repair or replace the Left Seat Airbag wiring harness (Side Airbag Jumper). Open Left Seat Airbag circuits between the C322 harness connector and the Left Seat Airbag connector.
      • Perform the RESTRAINTS SYSTEM VERIFICATION TEST. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Standard Procedure .
  4. CHECK FOR OPEN (R5) LEFT SEAT SQUIB 1 LINE 2 CIRCUIT IN THE BODY HARNESS TO THE SEAT 
    Fig 3: Checking For Open Left Seat Squib 1 Line 2 Circuit
    GC0096248Courtesy of CHRYSLER LLC
    WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
    1. Disconnect the SRS Load Tool Kit 8443A and the SRS Load Tool Jumper 8443-20 from the C322 harness connector.
    2. Disconnect the ORC connectors.
      NOTE: Check the connectors - Clean and repair as necessary.
    3. Connect the SRS Load Tool Adapter 8443-24 to the ORC harness connectors.
    4. Measure the resistance of the (R5) Left Seat Squib 1 Line 2 circuit between the SRS Load Tool Adapter 8443-24 cavity 25 and the C322 harness connector cavity 1.

      Is the resistance below 1.0 Ohm?

      Yes 

      • Go to step  5

      No 

  5. CHECK FOR AN OPEN (R7) LEFT SEAT SQUIB 1 LINE 1 CIRCUIT IN THE BODY HARNESS 
    Fig 4: Checking For An Open Left Seat Squib 1 Line 1 Circuit
    GC0096249Courtesy of CHRYSLER LLC
    1. Measure the resistance of the (R7) Left Seat Squib 1 Line 1 circuit between the SRS Load Tool Adapter 8443-24 cavity 26 and the C322 harness connector cavity 2.

      Is the resistance below 1.0 Ohm?

      Yes 

        WARNING: If the Occupant Restraint Controller (ORC) is dropped at any time, it must be replaced. Failure to take the proper precautions can result in accidental airbag deployment and serious or fatal injury.
      • Replace the ORC in accordance with Service Information.
      • Perform the RESTRAINTS SYSTEM VERIFICATION TEST. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Standard Procedure .

      No 

  6. CHECKING STORED OR INTERMITTENT CODES 
    NOTE: Diagnose and repair all active codes before diagnosing stored codes. Refer to DIAGNOSTIC CODE INDEX  .
    1. With the scan tool, record and erase all Airbag System Module DTCs.
      WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
    2. Using the wiring diagram/schematic as a guide, inspect the related wiring and connectors for chafed, pierced, pinched, and partially broken wires, and for broken, bent, pushed out, corroded, and contaminated terminals. Repair as necessary.
    3. Reconnect all disconnected components and harness connectors.
      WARNING: Turn the ignition on, then reconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
    4. With the scan tool, monitor for active codes while performing the following:
      WARNING: Maintain a safe distance from all airbags while performing the following steps. Failure to follow these instructions may result in possible serious or fatal injury.
      • Wiggle the wiring harness and connectors of the related airbag circuit.
      • Continue the test until either a code becomes active or the problem area is isolated.
    5. In the previous steps you have attempted to recreate the conditions responsible for setting the DTC in question/causing the intermittent condition.

      Are any ACTIVE DTCs present?

      Yes 

      No 

      • No problem found at this time. Erase all codes before returning the vehicle to the customer.
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