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Diagnostic Test

WARNING: This page is about a different car, the 2010 Dodge Charger and 2010 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
  1. DETERMINE ACTIVE OR STORED DTC 
    NOTE: Make sure the battery is fully charged.
    NOTE: The scan tool, SRS Load Tool Kit 8443A, and DVOM are required to perform the following test.
    1. Select Active or Stored DTC.

      Is the DTC active or stored?

      ORC - ACTIVE DTC 

      • Go to step  2

      ORC - STORED DTC 

      • Go to step  5
  2. CHECK FOR SHORTED SQUIB CIRCUITS IN RIGHT SIDE CURTAIN AIRBAG 
    Fig 1: Checking For Shorted Squib Circuits In Right Side Curtain Airbag
    GC0096192Courtesy of CHRYSLER LLC
    WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
    1. Disconnect the Right Side Curtain Airbag connector.
      WARNING: Do not place an intact undeployed airbag face down on a hard surface, the airbag will propel into the air if accidentally deployed. Failure to follow these instructions may result in possible serious or fatal injury.
      NOTE: Check the connectors - Clean and repair as necessary.
    2. Connect the SRS Load Tool Kit 8443A and the SRS Load Tool Jumper 8443-1 to the Right Side Curtain Airbag connector.
      WARNING: Turn the ignition on, then reconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
    3. With the scan tool, read the active ORC DTCs.

      Does the scan tool display: B1B20-RIGHT SIDE CURTAIN SQUIB 1 CIRCUIT LOW?

      Yes 

      • Go to step  3

      No 

  3. CHECK (R4) RIGHT CURTAIN SQUIB 1 LINE 1 CIRCUIT AND (R2) RIGHT CURTAIN SQUIB 1 LINE 2 CIRCUIT FOR A SHORT TO GROUND 
    Fig 2: Checking Right Curtain Squib 1 Line Circuits
    GC0096193Courtesy of CHRYSLER LLC
    WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
    1. Disconnect the SRS Load Tool Kit 8443A and SRS Load Tool Jumper 8443-1 from the Right Side Curtain Airbag connector.
    2. Disconnect the ORC connectors.
      NOTE: Check connectors - Clean and repair as necessary.
    3. Connect the SRS Load Tool Kit 8443A to the ORC C1 connector.
    4. Measure the resistance of the (R4) Right Curtain Squib 1 Line 1 circuit between ground and the Right Side Curtain Airbag connector.
    5. Measure the resistance of the (R2) Right Curtain Squib 1 Line 2 circuit between ground and the Right Side Curtain Airbag connector.

      Is the resistance greater than 5K Ohms on either circuit?

      Yes 

      No 

      • Go to step  4
  4. REPLACE THE ORC 
    WARNING: If the Occupant Restraint Controller (ORC) is dropped at any time, it must be replaced. Failure to follow these instructions may result in possible serious or fatal injury.

    Repair 

  5. STORED ORC DTC 
    1. With the scan tool, record and erase all DTCs from all Airbag System Modules.
    2. If any ACTIVE codes are present they must be resolved before diagnosing any stored codes.
      WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
    3. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors.
    4. Look for chafed, pierced, pinched, or partially broken wires and broken, bent, pushed out, spread, corroded, or contaminated terminals.
    5. The following additional checks may assist you in identifying a possible intermittent problem.
    6. Reconnect any disconnected components and harness connector.
      WARNING: Turn the ignition on, then reconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
    7. With the scan tool monitor active codes as you work through the following steps.
      WARNING: Maintain a safe distance from all airbags while performing the following steps. Failure to follow these instructions may result in possible serious or fatal injury.
    8. Wiggle the wiring harness and connectors of the related airbag circuit or component.
    9. If codes are related to the Driver Airbag circuits, rotate the steering wheel from stop to stop.
    10. If only stored codes return continue the test until the problem area has been isolated.
    11. In the previous steps you have attempted to recreate the conditions responsible for setting active DTC in question.

      Are any ACTIVE DTCs present?

      Yes 

      No 

      • No problem found at this time. Erase all codes before returning vehicle to customer.