Pinion Depth Measurement

WARNING: This page is about a different car, the 2010 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Arbor Disc 9681-4

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Install arbor disc 9681-4 (1) into differential cover (2).

Fig 2: Arbor Disc 9681-5
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Install arbor disc 9681-5 (1) into differential case.

Fig 3: Arbor Bar D-115-3
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Install arbor bar D-115-3 (1) into arbor disc 9681-5.

Fig 4: Space O-Rings as Shown
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Install O-rings (1) on arbor bar D-115-3.

Fig 5: Install Cover to Housing
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Install cover (1) to housing.
Install and torque cover-to-housing bolts to:
- M10x40 - 65 N.m (48 ft. lbs.)
- M8x25 - 34 N.m (25 ft. lbs.)
Fig 6: Plate 9681-2
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NOTE: Make sure gauge plate surfaces are clean to insure an accurate reading
Install gauge plate 9681-2 (1) to pinion opening.

Fig 7: Plate-to-Housing Bolts
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Install plate-to-housing bolts (1) .

Fig 8: Scooter Block & Dial Indicator On Gauge Plate
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Install Scooter Block (2) and dial Indicator (1) on gauge plate 9681-2 (3).

Fig 9: Zero Dial Indicator
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Zero dial indicator (1) .

Fig 10: Measure Gage Rod Protrusion
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Take reading (1) with the dial indicator, measure gage rod protrusion.
Record gage rod protrusion reading on the dial indicator. The dial indicator reading represents the amount that this particular assembly deviates from the design height.