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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 322 (Front Axle) >> Adjustments >> Bearing Preload >> Pinion Bearing Preload

Pinion Bearing Preload

WARNING: This page is about a different car, the 2010 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Pinion bearing preload is controlled and adjusted by means of a select-thickness spacer sandwiched between the pinion head and tail bearing cones.
Fig 1: Pinion Housing Bolts
GC0081413Courtesy of CHRYSLER LLC
  1. Remove pinion housing bolts (1) and remove pinion housing assembly from axle housing.
    Fig 2: Measure Pinion Housing Assembly Turning Torque
    GC0081416Courtesy of CHRYSLER LLC
  2. Using a dial-type torque wrench (1) , measure pinion housing rotating torque. Rotating torque should be within 130-260 N.m (12-23 in. lbs.).  If rotating torque is below this range, disassemble pinion housing, measure and install a slightly thinner spacer (1), reassemble and reverify. If rotating torque is above this range, disassemble pinion housing, install a slightly thicker spacer, reassemble and reverify rotating torque.
    Fig 3: INSTALL PINION FLANGE NUT/VICE
    GC0094989Courtesy of CHRYSLER LLC
  3. Using Spanner Wrench 6958 (2) , remove pinion flange nut.
    Fig 4: PINION PULLER
    GC0081418Courtesy of CHRYSLER LLC
  4. Using Puller 1026 (1) , remove pinion flange.
    Fig 5: Press Pinion Gear Out Of Housing
    GC0081425Courtesy of CHRYSLER LLC
  5. Press pinion gear (2) out of housing.
    Fig 6: Pinion Bearing Spacer
    GC0081426Courtesy of CHRYSLER LLC
  6. Remove pinion bearing preload spacer (1) .
    Fig 7: Measure Pinion Bearing Spacer
    GC0081447Courtesy of CHRYSLER LLC
  7. Measure spacer (1) and correct per rotating torque measurement.
    Fig 8: Pinion Bearing Spacer
    GC0081426Courtesy of CHRYSLER LLC
  8. Install proper pinion bearing preload spacer (1) .
    Fig 9: Install Pinion Tail Bearing Cone
    GC0081444Courtesy of CHRYSLER LLC
  9. Install pinion gear/bearing assembly to housing. Using Installer L-4507 (1) , press pinion tail bearing (2) onto shaft until it bottoms.
    Fig 10: Install Pinion Flange
    GC0081446Courtesy of CHRYSLER LLC
  10. Using Installer L-4507 (1) , press on pinion flange (2).
    Fig 11: INSTALL PINION FLANGE NUT/VICE
    GC0094989Courtesy of CHRYSLER LLC
  11. Install and torque (1) pinion flange nut to 475 N.m (350 ft. lbs.).
    Fig 12: Pinion Housing Bolts
    GC0081413Courtesy of CHRYSLER LLC
  12. Install pinion housing assembly and depth shim to axle assembly.
  13. Install and torque pinion housing-to-axle housing bolts (1) to 34 N.m (25 ft. lbs.).