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Upper Intake Manifold

WARNING: This page is about a different car, the 2010 Dodge Charger and 2010 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: INTAKE MANIFOLD BRACES
GC0081744Courtesy of CHRYSLER LLC
1 - INTAKE MANIFOLD
2 - PENCIL BRACKETS
  1. Clean and inspect the gasket sealing surfaces.
  2. Position the new gasket.
  3. Install the upper intake manifold insulator foam.
  4. Install the upper intake manifold. Tighten the bolts to 12 N.m (105 in. lbs.) starting in the center working outward in a cross sequence pattern.
  5. Install the right manifold support brackets (2). Tighten fasteners to 12 N.m (105 in. lbs.).
    Fig 2: SHORT RUNNER VALVE
    GC0125567Courtesy of CHRYSLER LLC
  6. Connect the short runner valve electrical connector (3).
    Fig 3: THROTTLE CONTROL
    GC0081743Courtesy of CHRYSLER LLC
    1 - PCV HOSE
    2 - PURGE HOSE
    3 - BRAKE BOOSTER HOSE
    4 - THROTTLE BRACKET
    5 - ELECTRONIC THROTTLE CONTROL
  7. Install the throttle bracket (4). Tighten fasteners to 12 N.m (105 in. lbs.) at the throttle body and 28 N.m (259 in. lbs.) at the cylinder head.
  8. Connect the harness connector to the electronic throttle control (5).
  9. Connect the PCV hose (1), purge hose (2) and power brake booster vacuum hose (3) to the intake manifold.
    Fig 4: EGR VALVE AND TUBE 3.5L
    GC0081110Courtesy of CHRYSLER LLC
  10. Install the EGR tube (1), strut tower support, wiper module and cowl panel. Refer to Emissions Control/Exhaust Gas Recirculation/TUBE, Exhaust Gas Recirculation (EGR) - Installation .
    Fig 5: Locating Manifold Air Pressure (MAP) Sensor
    GC0080471Courtesy of CHRYSLER LLC
  11. Connect the Manifold Absolute Pressure (MAP) sensor harness connector.
    Fig 6: INLET HOSE
    GC0080442Courtesy of CHRYSLER LLC
  12. Install the inlet hose and connect the Inlet Air Temperature (IAT) sensor harness connector.
  13. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
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