If The Engine Was Started After Incorrect Or Contaminated Fuel Was Used During Refueling
WARNING: This page is about a different car, the 2010 Dodge Charger and 2010 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
If the fuel system has been contaminated with (gasoline, water, etc.) and the engine WAS STARTED, the following procedure must be followed:
- Remove all fuel from the fuel tank, perform the fuel tank draining procedure. See Fuel System/Fuel Delivery - Standard Procedure . Use an OSHA approved properly marked fuel container. Dispose of the contaminated fuel using the proper procedures.CAUTION: Dispose of petroleum based products in a manner consistent with all applicable Local, State, Federal, and Provincial regulations.
- Remove the fuel tank. See Fuel System/Fuel Delivery/TANK, Fuel - Removal .
- Ensure the swirl pot indentation below the in the fuel tank electric fuel pump inlet is completely drained of any contaminated fuel.
- Completely drain the low pressure fuel lines, and install a new fuel filter.
- Install the fuel tank. See Fuel System/Fuel Delivery/TANK, Fuel - Installation .
- Fill the fuel tank with clean diesel fuel.
- Detach the low pressure line at the T-Fitting orifice between the fuel injector low pressure return lines and the fuel filter.
- Connect a clean hose to the T-Fitting orifice, and place the other end in a suitable clean container.
- Turn the ignition ON and collect a fuel sample from the T-Fitting orifice.
- Inspect the fuel sample for metal chips, dirt, or other foreign matter.
- If any dirt, metal chips or other foreign matter are present in the fuel sample, completely clean the high pressure side of the fuel injection system and replace the fuel injectors and high pressure fuel pump.
- If no dirt, metal chips or other foreign matter is present in the fuel sample the fuel system is ok.
- Reconnect the T-Fitting orifice.
- Start the engine and check for leaks.
- Road test the vehicle to verify normal operation.