Transfer Case Planetary

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: Soak the new friction disc in the appropriate transfer case lubricant for a minimum of 30 minutes prior to installation. Refer to DESCRIPTION .

Fig 1: Remove/Install Friction Disc Washer

Courtesy of CHRYSLER LLC

1 - FRICTION DISC WASHER

2 - PLANETARY ASSEMBLY

Install the friction disc washer (1) onto the planetary assembly (2). See Fig 1.

Fig 2: Remove/Install Friction Disc
Courtesy of CHRYSLER LLC

1 - FRICTION DISC

2 - FRICTION DISC WASHER
Install the friction disc (1) onto the friction disc washer (2). See Fig 2.

Fig 3: Remove/Install Friction Disc Apply Plate
Courtesy of CHRYSLER LLC

1 - FRICTION DISC APPLY PLATE

2 - FRICTION DISC
Install the friction disc apply plate (1) onto the friction disc (2). See Fig 3.

Fig 4: Remove/Install Planetary Belleville Spring
Courtesy of CHRYSLER LLC

1 - BELLEVILLE SPRING

2 - FRICTION DISC APPLY PLATE
Install the Belleville spring (1) onto the friction disc apply plate (2). See Fig 4.

Fig 5: Remove/Install Planetary Cover
Courtesy of CHRYSLER LLC

1 - PLANETARY COVER

2 - PLANETARY ASSEMBLY

Install the planetary cover (1) onto the planetary assembly (2). See Fig 5.

Fig 6: Remove/Install Planetary Cover Bolts

Courtesy of CHRYSLER LLC

1 - BOLTS

2 - PLANETARY COVER

3 - PLANETARY ASSEMBLY

Install the bolts (1) holding the planetary cover (2) to the planetary assembly (3). Tighten the bolts to 9 N.m (6.5 ft. lbs.). See Fig 6.