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Transfer Case - Ms140

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Draining Transfer Case Fluid
GC0012866Courtesy of CHRYSLER LLC
1 - FILL PLUG
2 - INSPECTION PLUG
3 - DRAIN PLUG
4 - TRANSFER CASE
  1. Support transfer case on a transmission jack.
  2. Secure transfer case to jack with chains.
  3. Position the transfer case under the vehicle and align the input shaft with the transmission output shaft.
  4. Move the transfer case and jack forward to engage transfer case to the transmission.
  5. Install the nuts and bolts to attach transfer case to transmission. Tighten the 120 mm bolts to 25 N.m (18 ft. lbs.), the 30 mm bolts to 27 N.m (20 ft. lbs.), and the nuts to 20 N.m (15 ft. lbs.)
  6. Raise the transmission and transfer case into their normal position.
  7. Fill (1, 2) the transfer case with the appropriate fluid. See Figure.
  8. Install the transfer case damper.
    Fig 2: Removing Transmission Mount Assembly - 3.5L
    GC0012867Courtesy of CHRYSLER LLC
    1 - TRANSFER CASE
    2 - TRANSMISSION MOUNT ASSEMBLY
    3 - BOLTS
  9. Install the transmission mount assembly to the transfer case and install the bolts (3) to hold the transmission mount assembly (2) to the transfer case (1), 3.5L engine. Tighten the bolts to 55 N.m (41 ft. lbs.). See Fig 2.
    Fig 3: Removing Transmission Mount - 5.7L
    GC0012865Courtesy of CHRYSLER LLC
    1 - TRANSMISSION MOUNT
    2 - BOLTS
  10. Install the transmission mount to the transfer case and install the bolts (2) to hold the transmission mount (1) to the transfer case, 5.7L engine. Tighten the bolts to 68 N.m (50 ft. lbs.). See Fig 3.
    Fig 4: Removing Transmission Crossmember
    GC0012864Courtesy of CHRYSLER LLC
    1 - TRANSMISSION CROSSMEMBER
    2 - BOLTS
    3 - TRANSMISSION MOUNT
  11. Install the bolts (2) to hold the transmission crossmember (1) to the transmission mount (3). Tighten the bolts to 65 N.m (48 ft. lbs.). See Figure.
  12. Install the bolts to hold the transmission crossmember to the frame. Tighten the bolts to 68 N.m (50 ft. lbs.).
  13. Install the front and rear propeller shafts to the transfer case. Refer to INSTALLATION .
  14. Install exhaust system.
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