Valve - Exhaust Gas Recirculate - 5.7, 6.1L

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying EGR Valve Location

Courtesy of CHRYSLER LLC

The electronic EGR valve and solenoid assembly (3) is attached to the front of the right cylinder head (1). An exhaust gas routing tube connects the EGR valve to the intake manifold.

Use a diagnostic scan tool to record any DTC's (Diagnostic Trouble Codes).
Disconnect and isolate the negative battery cable.

Fig 2: EGR Tube Bolts
Courtesy of CHRYSLER LLC
Disconnect electrical connector (1) from EGR solenoid (2).
Remove two bolts (3) connecting EGR tube (4) to valve assembly.
Remove gasket located between EGR tube flange and EGR valve assembly.

Fig 3: Identifying EGR Valve Location
Courtesy of CHRYSLER LLC
Remove two mounting bolts (2).
Separate valve assembly (3) from cylinder head (1).
Remove and discard metal gasket located between cylinder head and valve assembly.