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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 246 (Emissions Control System) >> Exhaust Gas RECIRCULATION Valve >> Valve - Exhaust Gas Recirculate >> Installation >> Valve - Exhaust Gas Recirculate - 3.5L

Valve - Exhaust Gas Recirculate - 3.5L

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Locating EGR Valve & Tube
GC0014028Courtesy of CHRYSLER LLC
1 - TUBE
2 - EGR VALVE
  1. Clean mounting surface.
  2. Inspect rubber silicone seals on intake manifold end of EGR tube.
  3. Install tube into the intake manifold being careful that the silicone rubber seals are correctly installed and undamaged.
    Fig 2: EGR Valve Mounting Bolts - 3.5L
    GC0014029Courtesy of CHRYSLER LLC
  4. Install EGR valve, gasket and mounting bolts (2). Tighten bolts to 30 N.m (22 ft. lbs.).
  5. Install new gasket between the EGR valve (3) and tube and install bolts (1). Tighten bolts to 15 N.m (11 ft. lbs.).
    Fig 3: Purge Solenoid Bracket
    GC0014017Courtesy of CHRYSLER LLC
  6. Connect the electrical connector to EGR valve and lock.
  7. Install upper intake manifold. Refer to INSTALLATION .
  8. Install the shock tower brace.
  9. Install the wiper module, refer to INSTALLATION .
  10. Relocate the purge solenoid.
    Fig 4: Purge Solenoid Installed
    GC0014018Courtesy of CHRYSLER LLC
  11. Install purge solenoid to bracket.
  12. Connect negative battery cable.
  13. Using a diagnostic scan tool, erase any previously recorded DTC's (Diagnostic Trouble Codes).
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