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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 246 (Emissions Control System) >> Exhaust Gas RECIRCULATION Valve >> Valve - Exhaust Gas Recirculate >> Installation >> Valve - Exhaust Gas Recirculate - 2.7L

Valve - Exhaust Gas Recirculate - 2.7L

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: EGR System
GC0014026Courtesy of CHRYSLER LLC
  1. Clean mounting surface.
    Fig 2: EGR Valve And Tubes
    GC0014027Courtesy of CHRYSLER LLC
  2. Install EGR valve.
  3. Install the EGR valve mounting bolts (1).
  4. Inspect rubber silicone seals on intake manifold end of EGR tube.
  5. Install upper tube into the intake manifold, being careful that the silicone rubber seals are correctly installed and undamaged.
  6. Install new gasket between the EGR valve and upper tube and install bolts (2).
  7. Install the lower tube to exhaust manifold.
  8. Install new gasket between the EGR valve and lower tube and install bolts (3).
  9. Tighten the lower tube to EGR valve bolts (3) to 15 N.m (11 ft. lbs.).
  10. Tighten the lower tube to exhaust manifold bolts to 31 N.m (23 ft. lbs.).
  11. Tighten the upper tube to EGR valve bolts (2) to 15 N.m (11 ft. lbs.).
  12. Tighten EGR valve to cylinder head bolts (1) to 30 N.m (22 ft. lbs.).
    Fig 3: Purge Solenoid Bracket
    GC0014017Courtesy of CHRYSLER LLC
  13. Connect the electrical connector to EGR valve and lock.
  14. Relocate the purge solenoid.
    Fig 4: Purge Solenoid Installed
    GC0014018Courtesy of CHRYSLER LLC
  15. Install purge solenoid to bracket.
  16. Connect negative battery cable.
  17. Using a diagnostic scan tool, erase any previously recorded DTC's (Diagnostic Trouble Codes).
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