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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 244 (6.1L Engine (Service Information)) >> Cylinder Head >> Removal >> Cylinder Heads

Cylinder Heads

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing Air Cleaner Duct
GC0040353Courtesy of CHRYSLER LLC
  1. Perform the Fuel System Pressure Release procedure. Refer to STANDARD PROCEDURE . Disconnect the fuel supply line, refer to STANDARD PROCEDURE .
  2. Disconnect the battery negative cable.
  3. Drain cooling system. Refer to STANDARD PROCEDURE .
  4. Remove the air cleaner resonator and duct work, Refer toSYSTEM-AIR INTAKE .
  5. Remove closed crankcase ventilation system.
  6. Disconnect the evaporation control system.
    Fig 2: Ignition Coil Mounting Bolts - 5.7L/6.1L
    GC0038691Courtesy of CHRYSLER LLC
  7. Unplug the ignition coil (1).
  8. Remove ignition coil mounting bolts (3).
  9. Disconnect heater hoses.
    Fig 3: Removing/Installing Ignition Coil
    GC0038216Courtesy of CHRYSLER LLC
  10. Remove the power steering pump.
  11. Disconnect the exhaust at the exhaust manifolds.
  12. Remove the ignition coils (1).
    Fig 4: Cylinder Head Cover Torque Sequence
    GC0038690Courtesy of CHRYSLER LLC
  13. Unbolt the cylinder head covers using the sequence provided.
    Fig 5: 5.7L/6.1L Cylinder Head Components
    GC0038689Courtesy of CHRYSLER LLC
    1 - CYLINDER HEAD COVER
    2 - GASKET
    3 - FASTENERS
    4 - CYLINDER HEAD
    5 - HEAD GASKET
  14. Remove the cylinder head cover (1). See REMOVAL .
    Fig 6: Rocker Shaft Torque Sequence
    GC0040378Courtesy of CHRYSLER LLC
  15. Remove intake manifold and throttle body as an assembly. See REMOVAL .
  16. Remove rocker arm assemblies and push rods. Identify to ensure installation in original locations. See REMOVAL .
    Fig 7: Head Bolt Tightening Sequence
    GC0040379Courtesy of CHRYSLER LLC
  17. Remove the head bolts from each cylinder head, using the sequence provided, and remove cylinder heads. Discard the cylinder head gasket.