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Intake Manifold-Lower

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Lower Intake Manifold Tightening Sequence
GC0015454Courtesy of CHRYSLER LLC
  1. Clean all sealing surfaces.
  2. Position new gaskets and intake manifold on cylinder head surfaces.
  3. Install intake manifold bolts and gradually tighten in sequence shown in illustration until a torque of 28 N.m (250 in. lbs.) is obtained. See Fig 1.
    Fig 2: Fuel Rail & Lower Intake Manifold
    GC0015453Courtesy of CHRYSLER LLC
    1 - FUEL RAIL
    2 - IGNITION COIL
    3 - LOWER INTAKE MANIFOLD
    4 - PCV VALVE
  4. Install fuel rail and injectors as an assembly. See Fig 2. Refer to INSTALLATION .
  5. Connect fuel supply hose to fuel rail. Refer to STANDARD PROCEDURE .
    Fig 3: Coolant Pipe
    GC0015399Courtesy of CHRYSLER LLC
    1 - COOLANT PIPE
    2 - HEATER HOSE
    3 - COOLANT RESERVOIR HOSE
  6. Connect heater hose to rear lower intake manifold. See Fig 3.
  7. Connect coolant container hose to the rear lower intake manifold. See Fig 3.
  8. Connect electrical connectors to fuel injectors and coolant temperature sensor.
  9. Install power steering fluid reservoir and bracket.
  10. Install upper intake manifold. See INSTALLATION .
  11. Connect the upper radiator hose to the thermostat housing.
  12. Fill the cooling system.
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