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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 233 (Differential & Driveline) >> Rear Axle - 215RII >> Seal - Pinion Flange >> Installation >> Pinion Seal/Flange

Pinion Seal/Flange

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Pinion Seal Installation
GC0039358Courtesy of CHRYSLER LLC
  1. Apply light coating of gear lubricant to the lip of the pinion seal.
  2. Using Installer 9754 (1), install pinion seal until tool bottoms on carrier.
    Fig 2: Pinion Flange Installation
    GC0039361Courtesy of CHRYSLER LLC
  3. Install pinion flange into position. Align index marks to maintain assembly balance.
  4. Using Installer 6448A (1), lightly tap on pinion flange (2) until adequate pinion shaft threads are exposed.
    Fig 3: Pinion Flange Nut Removal
    GC0039359Courtesy of CHRYSLER LLC
  5. Install new  pinion flange nut. Using Flange Wrench C-3281 (1) and 41mm socket, torque nut to 136 N.m (100 ft. lbs.).
    Fig 4: Measuring Turning Torque
    GC0039360Courtesy of CHRYSLER LLC
  6. Measure assembly turning torque. Axle assembly rotating torque must be should be equal to the reading recorded upon seal/flange removal.
    Fig 5: Pinion Flange Nut Removal
    GC0039359Courtesy of CHRYSLER LLC
  7. If rotating torque is low, increase pinion flange nut torque in 7 N.m (5 ft. lbs.) increments. Repeat until proper rotating torque is received.
    Fig 6: Staking Pinion Flange Nut
    GC0039362Courtesy of CHRYSLER LLC
  8. Stake pinion flange nut (1) as shown.
  9. Install rear axle assembly. Refer to INSTALLATION  .