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210 Mm Rear Axle

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Axle Seal Installation
GC0014184Courtesy of CHRYSLER LLC
  1. Install new axle seal(s) (1) using Installer 9223 (2) if a seal is required.
    Fig 2: Halfshaft Removal/Installation
    GC0014180Courtesy of CHRYSLER LLC
    NOTE: Use care when installing halfshaft to axle assembly. The halfshaft installation angle should be minimized to avoid damage to seal upon installation.
  2. Using new circlip(s), install halfshaft (1) to rear axle assembly. Use care not to damage axle seals(2). Verify proper installation by pulling outward on joint by hand.
    Fig 3: Alignment Marks At Shaft And Flange
    GC0012988Courtesy of CHRYSLER LLC
  3. Raise rear axle assembly into position. Align propeller shaft index marks (3) and start propeller shaft coupler-to-axle bolt/nuts by hand.
    Fig 4: Rear Axle-to-Crossmember Bolts
    GC0012984Courtesy of CHRYSLER LLC
  4. Install two rear axle-to-crossmember bolts (1) and torque to 220 N.m (162 ft. lbs.).
    Fig 5: Rear Axle Forward Mount Isolator & Bolt/Nut
    GC0014179Courtesy of CHRYSLER LLC
  5. Install rear axle front mount isolator (1) as shown and torque bolt/nut to 65 N.m (48 ft. lbs.).
    Fig 6: Supporting Rear Axle With Jack Stands Transmission Jack
    GC0014128Courtesy of CHRYSLER LLC
  6. Again verify halfshaft inner joints are fully engaged to axle assembly.
  7. Remove transmission jack (1).
  8. If used, remove screw-type under-hoist jack stands (2).
    Fig 7: Propeller Shaft At Rear Axle Flange
    GC0012989Courtesy of CHRYSLER LLC
  9. Torque propeller shaft coupler-to-axle flange bolt/nuts to 58 N.m (43 ft. lbs.).
    Fig 8: Rear Axle Fill Plug
    GC0014183Courtesy of CHRYSLER LLC
  10. Using a 14mm hex, remove rear axle fill plug (1). Fill axle with 1.6L (1.7 qts.) of Mopar® 75W-140 Synthetic Gear & Axle Lubricant. Install fill plug and torque to 50 N.m (37 ft. lbs.).