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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 233 (Differential & Driveline) >> Rear Axle - 210RII >> Differential >> Removal >> 210 Mm Differential

210 Mm Differential

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing Drain Plug
GC0014271Courtesy of CHRYSLER LLC
  1. Remove drain plug (1) and drain fluid into container suitable for reuse.
  2. Install drain plug and torque to 50 N.m (37 ft. lbs.).
    Fig 2: 210 Axle Housing Cover & Bolts
    GC0014340Courtesy of CHRYSLER LLC
  3. Remove twelve axle cover-to-housing bolts (1) and remove cover (2) with a suitable screwdriver.
    Fig 3: Spreader Adapters 9226
    GC0014267Courtesy of CHRYSLER LLC
  4. Install Spreader Adapter Plates (1), Tool 9226, as shown. Adapters contain two hole patterns and are labeled accordingly.
    Fig 4: Spreader W-129-B Installed
    GC0014268Courtesy of CHRYSLER LLC
  5. Mount Spreader W-129-B (1) into bench vise. Install axle assembly to spreader and secure with nuts 9226-2.
    Fig 5: Measuring Rotating Torque
    GC0014299Courtesy of CHRYSLER LLC
  6. Using suitable torque wrench (1), measure and record rear axle assembly total turning torque.
    Fig 6: Axle Seal Removal
    GC0014182Courtesy of CHRYSLER LLC
  7. Using suitable screwdriver (1), remove both axle seals (2).
    Fig 7: Measuring Carrier Spread
    GC0014305Courtesy of CHRYSLER LLC
  8. Set up Dial Indicator Set C-3339-A to measure housing spread as shown.
    Fig 8: Expanding/Contracting W-129-B Spreader
    GC0014265Courtesy of CHRYSLER LLC
  9. Spread axle housing no more than 0.30 mm (0.012 in.).
    Fig 9: Snap Ring Removal/Installation
    GC0014266Courtesy of CHRYSLER LLC
    NOTE: The differential side bearing snap rings are select-fit, and control ring gear backlash and differential side bearing preload. It is important to return original snap rings to their original position.
  10. Using suitable snap ring pliers (2), compress and remove differential side bearing snap rings (1). Identify and tag for proper reuse.
    Fig 10: Expanding/Contracting W-129-B Spreader
    GC0014265Courtesy of CHRYSLER LLC
  11. Back off Spreader W-129-B (1) to relax tension on housing.
    Fig 11: Measuring Side Bearing Snap Ring
    GC0014269Courtesy of CHRYSLER LLC
  12. Measure snap ring thickness and record for future use.
    Fig 12: Removing/Installing Side Bearing Cups
    GC0014306Courtesy of CHRYSLER LLC
  13. Install Removal/Installation Arbor 9522 (1) into one side of housing and push inward to release differential side bearing cup (2) from opposite side. Repeat for other bearing.
    Fig 13: Removing/Installing Differential
    GC0014307Courtesy of CHRYSLER LLC
  14. Remove differential assembly from axle housing.
    NOTE: If difficulty removing differential is encountered due to interference with Spreader W-129-B and Spreader Adapter Plates 9226, remove axle from spreader and adapter plates from axle to facilitate removal.