LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 233 (Differential & Driveline) >> Rear Axle - 198RII >> Differential >> Installation >> 198 Mm Differential

198 Mm Differential

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: If replacement differential side bearings or differential case are being installed, it is necessary to measure and adjust Differential Side Bearing Preload and Gear Backlash. Refer to ADJUSTMENTS - SIDE BEARING PRELOAD AND GEAR BACKLASH (198 MM)  to determine proper snap ring selection.
Fig 1: Removing/Installing Differential
GC0014307Courtesy of CHRYSLER LLC
  1. Install differential assembly (1) into axle housing.
    Fig 2: Removing/Installing Side Bearing Cups
    GC0014306Courtesy of CHRYSLER LLC
  2. Install differential side bearing cups (2).
    Fig 3: Seating Side Bearing Cups Using Removal/Installation Arbor 9522
    GC0014325Courtesy of CHRYSLER LLC
  3. Use Removal/Installation Arbor 9522 (1) to aid in seating side bearing cups (2).
    Fig 4: Measuring Carrier Spread
    GC0014305Courtesy of CHRYSLER LLC
  4. Set up Dial Indicator Set C-3339-A to measure housing spread as shown:
    • Clamp SP-5426 (1)
    • Post SP-5425-B (2)
    • Metric Dial Indicator 9524 (3)
    Fig 5: Expanding/Contracting W-129-B Spreader
    GC0014265Courtesy of CHRYSLER LLC
  5. Expand Spreader W-129-B (1) to spread axle housing no more than 0.30 mm (0.012 in.).
    NOTE: The differential side bearing snap rings are select-fit, and control ring gear backlash and differential side bearing preload. It is necessary to return snap rings to their original position. If replacement differential side bearings or differential case are being installed, refer to ADJUSTMENTS - SIDE BEARING PRELOAD AND GEAR BACKLASH (198 MM)  to determine proper snap ring selection.
    Fig 6: Snap Ring Removal/Installation
    GC0014266Courtesy of CHRYSLER LLC
  6. Using suitable snap ring pliers (2), install differential side bearing snap rings (1).
    Fig 7: Expanding/Contracting W-129-B Spreader
    GC0014265Courtesy of CHRYSLER LLC
  7. Back off Spreader W-129-B (1) to relax tension on housing.
    Fig 8: Axle Seal Installation
    GC0014184Courtesy of CHRYSLER LLC
  8. Install axle seals (1) using Installer 9223 (2).
    Fig 9: Spreader Adapters 9226
    GC0014267Courtesy of CHRYSLER LLC
  9. Remove Spreader W-129-B and Spreader Adapter Plates 9226 (1).
    Fig 10: Sealant Application
    GC0014326Courtesy of CHRYSLER LLC
  10. Apply 4mm (0.157 in.) bead (2) of Mopar® Axle RTV to axle housing cover (1) as shown.
    Fig 11: Axle Housing Cover & Bolts
    GC0014304Courtesy of CHRYSLER LLC
  11. Install cover to axle housing. Install and torque cover-to-housing bolts to 30 N.m (22 ft. lbs.) + 45°.