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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 233 (Differential & Driveline) >> Front Axle - 175FIA >> Assembly >> 175MM FIA Front Axle Assembly >> Pinion Housing Assembly

Pinion Housing Assembly

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Installing Pinion Head Bearing Cup
GC0014221Courtesy of CHRYSLER LLC
  1. Using Handle C-4171 (2) and Installer D-129 (1), press new  pinion head bearing cup (3) into pinion gear housing.
    Fig 2: Installing Pinion Tail Bearing Cup
    GC0014222Courtesy of CHRYSLER LLC
  2. Using Handle C-4171 (1) and Installer D-130 (2), press new pinion tail bearing cup into pinion gear housing.
    Fig 3: Installing Pinion Head Bearing Cone
    GC0014225Courtesy of CHRYSLER LLC
  3. Using Installer L-4507, install new  pinion head bearing.
    Fig 4: Pinion Bearing Spacer
    GC0014203Courtesy of CHRYSLER LLC
  4. Install pinion bearing select spacer (1) removed upon disassembly. Spacer thickness will be measured/verified at end of assembly.
    Fig 5: Installing Pinion Tail Bearing Cone
    GC0014223Courtesy of CHRYSLER LLC
  5. Install pinion gear/bearing assembly into pinion housing. Using Installer L-4507 (1) , press new  pinion tail bearing (2) onto shaft.
    Fig 6: Installing Pinion Flange Seal
    GC0014229Courtesy of CHRYSLER LLC
  6. Using Installer 9677 (1), install new  pinion seal.
    Fig 7: Installing Pinion Flange
    GC0014224Courtesy of CHRYSLER LLC
  7. Using Installer L-4507 (1), install pinion flange (2) until it bottoms.
    Fig 8: Installing Pinion Flange
    GC0052410Courtesy of CHRYSLER LLC
  8. Using Spanner Wrench 6958 (2), install pinion flange nut and torque to 475 N.m (350 ft. lbs.). See Fig 8.
    Fig 9: Measuring Pinion Housing Assembly Turning Torque
    GC0014214Courtesy of CHRYSLER LLC
  9. Measure pinion housing assembly rotating torque (1). Rotating torque should be within 130-260 N.cm (12-23 in. lbs.).
    Fig 10: Measuring Pinion Bearing Spacer
    GC0014204Courtesy of CHRYSLER LLC
  10. If rotating torque is lower than this range, disassemble pinion housing, measure and install a slightly thinner spacer (1), reassemble and verify. If rotating torque is higher than this range, disassemble pinion housing, install a slightly thicker spacer, reassemble and reveries rotating torque.
  11. Select the pinion depth shim required for this axle assembly. See ADJUSTMENTS .