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Section 231 (Exhaust System And Turbocharger): Resonator: Installation: Installation-5.7L

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: LH Resonator & Tailpipe Assembly
GC0012953Courtesy of CHRYSLER LLC
1 - ISOLATOR
2 - NUT
3 - MUFFLER AND TAILPIPE ASSEMBLY
4 - BALL FLANGE
5 - LH RESONATOR AND TAILPIPE ASSEMBLY
  1. Position LH resonator and tailpipe assembly (5) in vehicle.
  2. Install isolators (1).
  3. install ball flange nuts (2). Tighten nuts finger tight.
  4. Check clearance between muffler and tailpipe assembly and fuel tank. Clearance is 14 mm (.55 in.) for V8 engine and 16 mm (.62 in.) for V6 engine.
  5. Check clearance at rear tunnel reinforcement. Clearance is 15 - 20 mm (.59 -.78 in.).
  6. The tailpipe should be centered in the rear fascia opening.
  7. Tighten ball flange nuts (2) to 47 N.m (35 ft. lbs.).
  8. Lower vehicle.
  9. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.