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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 230 (Fuel System) >> Fuel Delivery >> Tube-Fuel Tank Filler >> Installation >> Tube - Fuel Tank Filler

Tube - Fuel Tank Filler

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Filler Tube Assembly
GC0012979Courtesy of CHRYSLER LLC
  1. Filler tube assembly.
    Fig 2: Filler Tube Rubber Profile
    GC0013098Courtesy of CHRYSLER LLC
  2. Groove in filler tube rubber is for the body sheet metal.
    Fig 3: Remove/Install Filler Tube
    GC0013087Courtesy of CHRYSLER LLC
  3. Insert filler tube into the fuel tank rubber hose.
    Fig 4: Removing Rubber at Tank
    GC0013099Courtesy of CHRYSLER LLC
  4. Slide hose clamp into place and tighten.
    Fig 5: Filler Tube
    GC0013100Courtesy of CHRYSLER LLC
  5. Hose clamp in place and tighten.
    Fig 6: Filler Tube Mounting Screw
    GC0013095Courtesy of CHRYSLER LLC
  6. Install filler tube mounting bolt.
    Fig 7: Disconnect/Connect Filler Tube Vent Line
    GC0013096Courtesy of CHRYSLER LLC
  7. Install Filler tube vent line.
    Fig 8: Splash Shield Driver Side
    GC0013103Courtesy of CHRYSLER LLC
  8. Install the underbody splash shield.
    Fig 9: Locating Inner Splash Shield
    GC0013075Courtesy of CHRYSLER LLC
  9. Install the left inner splash shield.
  10. Install the left rear tire.
  11. Lower vehicle.
    Fig 10: Filler Tube Rubber At Body Opening
    GC0013108Courtesy of CHRYSLER LLC
  12. Filler tube rubber at body opening.
  13. Pull rubber through opening and install to body. Make sure that the sheet metal is in the groove in the rubber.
    Fig 11: Retaining Wire Started
    GC0013110Courtesy of CHRYSLER LLC
  14. Start the metal wire retaining wire in the groove on the inside of the filler tube rubber.
    Fig 12: Removing/Installing Retaining Wire
    GC0013111Courtesy of CHRYSLER LLC
  15. Work wire retaining wire around the rubber.
    Fig 13: Filler Tube Door
    GC0013105Courtesy of CHRYSLER LLC
  16. Wire retainer install.
  17. Connect negative battery cable.
  18. Fill fuel tank.