LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 230 (Fuel System) >> Fuel Delivery >> Rail-Fuel >> Installation >> Rail - Fuel - 5.7L

Rail - Fuel - 5.7L

WARNING: This page is about a different car, the 2008 Dodge Magnum, 2008 Dodge Charger, and 2008 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Locating Fuel Rail Mounting Bolts
GC0038702Courtesy of CHRYSLER LLC
  1. If fuel injectors are to be installed, see INSTALLATION .
  2. Clean out fuel injector machined bores in intake manifold.
  3. Apply a small amount of engine oil to each fuel injector O-ring. This will help in fuel rail installation.
  4. Position fuel rail/fuel injector assembly to machined injector openings in intake manifold.
  5. Guide each injector into intake manifold. Be careful not to tear injector O-rings.
  6. Push right  side of fuel rail down until fuel injectors have bottomed on shoulders. Push left  fuel rail down until injectors have bottomed on shoulders.
  7. Install 4 fuel rail holddown clamps and 4 mounting bolts (1). Tighten fuel rail mounting bolts to 11 N.m (100 in. lbs.)
  8. Connect electrical connector to throttle body.
    Fig 2: Removing/Installing Fuel Injectors Electrical Connectors
    GC0006529Courtesy of CHRYSLER LLC
  9. Connect electrical connectors at all fuel injectors. Push connector onto injector (1) and then push and lock red colored slider (2). Verify connector is locked to injector by lightly tugging on connector.
  10. Connect fuel line latch clip and fuel line to fuel rail. See STANDARD PROCEDURE .
  11. Install air resonator to throttle body (2 bolts).
  12. Install flexible air duct to air box.
  13. Connect battery cable to battery.
  14. Start engine and check for leaks.