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Rear Door: Installation

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Upper And Lower Hinge Pins And Pivots
GC0013395Courtesy of DAIMLERCHRYSLER CORP.
  1. Support the rear door (2) with a suitable lifting device.
  2. Position the door with the upper and lower hinge pins (3) aligned over the pivots (1) on the upper and lower body hinge brackets.
  3. Lower the door far enough to engage the hinge pins into the pivot holes.
  4. While still supporting the door, open the door to the full open position.
    Fig 2: Door Hinge Bracket
    GC0013396Courtesy of DAIMLERCHRYSLER CORP.
  5. Align the holes in the upper and lower rear door hinge brackets (3) with those in the body hinge brackets (2).
  6. Install and tighten the screw (1) into both the upper and lower rear door hinge to secure the door hinge brackets to the body hinge brackets. Tighten the screws to 42 N.m (31 ft. lbs.).
  7. Remove the lifting device supporting the door.
    Fig 3: Body Wire Harness Boot And Connector
    GC0013394Courtesy of DAIMLERCHRYSLER CORP.
  8. Carefully pull the body wire harness connector (1) out from the B-pillar far enough to reconnect it to the door wire harness boot and connector (2).
    Fig 4: Rear Door Wire Harness Boot And Connector
    GC0013393Courtesy of DAIMLERCHRYSLER CORP.
  9. Engage the rear door wire harness boot and connector (1) into the wiring clearance hole on the outside of the lower B-pillar (2).
  10. Reconnect the battery negative cable.
  11. Adjust the door hinge positions as necessary to achieve proper door spacing and operation.