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Brake/Transmission Shift Interlock Cable

WARNING: This page is about a different car, the 2007 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: When installing interlock cable assembly, care must be taken not to bend exposed cable wire and slug at shifter end of cable.
Fig 1: View Of Ignition Key/Switch Positions
GC0020687Courtesy of CHRYSLER LLC
1 - ACC
2 - LOCK
3 - OFF
4 - ON/RUN
5 - START
  1. Route interlock cable through hole in instrument panel below steering column and around to gear shifter assembly.
  2. Turn the ignition key to the "OFF" or "ON/RUN" position. See Fig 1.
    Fig 2: View Of Interlock Cable At Interlock Housing
    GC0020689Courtesy of CHRYSLER LLC
    1 - IGNITION SWITCH
    2 - INTERLOCK CABLE
  3. Install the interlock cable (2) into the interlock housing at the steering column. Verify the cable snaps into the housing and is fully seated. See Fig 2.
  4. Return the ignition key to the "LOCK" position.
    Fig 3: Locating Interlock Cable At Steering Column
    GC0019540Courtesy of CHRYSLER LLC
    1 - IGNITION SWITCH
    2 - CLIP
    3 - INTERLOCK CABLE
    4 - BTSI SOLENOID
  5. Connect the BTSI solenoid connector (4). See Fig 3.
    Fig 4: Removing/Installing Steering Column Shrouds
    GC0020686Courtesy of CHRYSLER LLC
    1 - UPPER SHROUD
    2 - LOWER SHROUD
  6. Install steering column upper and lower shrouds (1,2). See Fig 4.
    Fig 5: Removing/Installing Steering Column Lower Cover
    GC0019784Courtesy of CHRYSLER LLC
    1 - LOWER COVER
  7. Install steering column lower cover (1). See Fig 5.
  8. Verify that shifter is in gated "PARK".
    Fig 6: Identifying Interlock Cable At Shifter Assembly
    GC0020685Courtesy of CHRYSLER LLC
    1 - INTERLOCK CABLE
    2 - SHIFTER ASSEMBLY
  9. Install the cable core (1) end to the plastic cam of the shifter mechanism (2). Snap the shifter/ignition interlock cable end fitting into the groove in the gearshift mechanism. See Fig 6.
  10. Adjust interlock cable/system as follows:  If interlock cable is being replaced, it will come with an adjustment pin. Remove the pin from the cable and allow the cable to "self-adjust". Lock cable adjustment by pressing down on the adjuster lock until bottomed at the cable housing. If interlock cable is being re-used, no pin will be provided. Pry up on cable adjuster lock to release and allow cable to "self-adjust". Lock cable adjustment by pressing down on the adjuster lock until bottomed at the cable housing.
  11. Connect battery negative cable and verify interlock system operation as follows: 
    ACTION  EXPECTED RESPONSE 
    1. Turn key to the "OFF" position. 1. Shifter CAN be shifted out of park.
    2. Turn key to the "ON/RUN" position. 2. Shifter CANNOT be shifted out of park.
    3. Turn key to the "ON/RUN" position and depress the brake pedal. 3. Shifter CAN be shifted out of park.
    4. Leave shifter in any gear and try to return key to the "LOCK" or "ACC" position. 4. Key cannot be returned to the "LOCK" or "ACC" position.
    5. Return shifter to "PARK" and try to remove the key. 5. Key can be removed (after returning to "LOCK" position).
    6. With the key removed, try to shift out of "PARK". 6. Shifter cannot be shifted out of "PARK".
    NOTE: Any failure to meet these expected responses requires system adjustment or repair. 
    Fig 7: Removing/Installing Shifter Bezel
    GC0020601Courtesy of CHRYSLER LLC
    1 - BEZEL
    2 - SCREW (4)
  12. Install shifter bezel (1). See Fig 7.
    Fig 8: Removing/Installing Center Console - Typical
    GC0022151Courtesy of CHRYSLER LLC
    1 - CENTER CONSOLE
  13. Install center console assembly (1). See Fig 8.
    Fig 9: Removing/Installing Gearshift Knob
    GC0020600Courtesy of CHRYSLER LLC
    1 - SHIFTER KNOB
    2 - SET SCREW
  14. Install gearshift knob (1) and tighten set screw (2) to 2 N.m (17 in. lbs.) torque. See Fig 9.
  15. Connect battery negative cable.