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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 208 (2.4L Engine (Service Information)) >> Manifolds >> Manifold-Intake >> Removal >> Intake Manifold - Upper >> Turbo

Intake Manifold - Upper: Turbo

WARNING: This page is about a different car, the 2007 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Intake Air Temperature Sensor - 2.4L Turbo
GC0019359Courtesy of CHRYSLER LLC
NOTE: This engine could be equipped with an aluminum Intake manifold or a plastic intake manifold.
  1. Disconnect negative battery cable.
  2. Disconnect the inlet air temperature (IAT) sensor (2) connector.
  3. Disconnect the throttle inlet pressure (TIP) hose (3.
    Fig 2: Charge Air Cooler Hoses
    GC0019344Courtesy of CHRYSLER LLC
  4. Disconnect charge air cooler hose at throttle body (1).
  5. Disconnect idle air control (IAC) motor and throttle position sensor connectors.
    Fig 3: Manifold Absolute Pressure Sensor - 2.4L Turbo
    GC0021596Courtesy of CHRYSLER LLC
  6. Disconnect the MAP sensor connector (1).
    Fig 4: Throttle Control Shield 2.4L Turbo
    GC0021594Courtesy of CHRYSLER LLC
  7. Remove the throttle control shield.
    Fig 5: Throttle Cables - 2.4L Turbo
    GC0021592Courtesy of CHRYSLER LLC
  8. Remove the throttle cable from the throttle body lever.
  9. If equipped with speed control, remove speed control cable from the throttle lever by sliding clasp out hole used for throttle cable.
    Fig 6: Throttle Cable Bracket - 2.4L Turbo
    GC0021593Courtesy of CHRYSLER LLC
  10. Remove the 2 screws for the throttle cable bracket.
  11. Reposition throttle cable bracket. See Fig 6.
  12. Remove intake manifold cover.
    NOTE: To remove intake manifold cover, start with clips near throttle body.
    Fig 7: Identifying Vacuum Hoses - 2.4L Turbo
    GC0021595Courtesy of CHRYSLER LLC
  13. Disconnect brake booster hose (3) and PCV hose (3) from intake manifold.
  14. Disconnect purge solenoid hose (1) from throttle body.
    Fig 8: Identifying Support Bracket
    GC0019345Courtesy of CHRYSLER LLC
  15. Remove upper intake manifold support bracket (2).
  16. Remove upper intake manifold fasteners (1).
  17. Remove upper intake manifold.
    Fig 9: Covering Lower Intake Manifold Openings
    GC0021590Courtesy of CHRYSLER LLC
  18. If further service is required, cover the lower intake manifold openings (1) to prevent foreign materials from entering the engine.
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