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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 208 (2.4L Engine (Service Information)) >> Manifolds >> Manifold-Intake >> Removal >> Intake Manifold - Upper >> Non-Turbo

Intake Manifold - Upper: Non-Turbo

WARNING: This page is about a different car, the 2007 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: PCV & Make-Up Air Hose
GC0021597Courtesy of CHRYSLER LLC
  1. Disconnect inlet air temperature sensor and make-up air hose (1) from clean air hose.
    Fig 2: Identifying Clean Air Hose
    GC0021583Courtesy of CHRYSLER LLC
  2. Remove air cleaner housing (1) and clean air hose assembly.
  3. Disconnect negative cable from battery.
    Fig 3: Throttle Cables - 2.4L Turbo
    GC0021592Courtesy of CHRYSLER LLC
  4. Remove throttle and speed control cables from throttle lever and bracket.
    Fig 4: Manifold Absolute Pressure Sensor
    GC0021587Courtesy of CHRYSLER LLC
  5. Disconnect manifold absolute pressure (MAP) sensor (1).
    Fig 5: Locating Throttle Position Sensor, Idle Air Control Motor & PCM
    GC0021585Courtesy of CHRYSLER LLC
  6. Disconnect idle air control (IAC) motor (1) and throttle position sensor (TPS) (3) wiring connectors.
    Fig 6: Proportional Purge Hoses
    GC0021586Courtesy of CHRYSLER LLC
  7. Disconnect proportional purge hoses (1).
    Fig 7: Brake Booster Hose
    GC0021584Courtesy of CHRYSLER LLC
  8. Disconnect brake booster hose.
  9. Disconnect PCV hose from intake manifold.
    Fig 8: Intake Manifold Support Bracket
    GC0021598Courtesy of CHRYSLER LLC
  10. Remove rear intake manifold support bracket (1).
  11. Remove upper intake manifold fasteners.
  12. Remove upper intake manifold.
    Fig 9: Covering Lower Intake Manifold Openings
    GC0021590Courtesy of CHRYSLER LLC
  13. If further service is required, cover the lower intake manifold openings to prevent foreign materials from entering the engine.