Removal-Diesel Engine

WARNING: This page is about a different car, the 2007 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Battery Location

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1 - BATTERY

2 - PASSENGER SEAT

Disconnect negative battery (1) cable located under passenger seat.

Fig 2: Engine Compartment Lower Silencer
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Remove engine cover. Refer to REMOVAL.
Raise vehicle on hoist.
Remove engine compartment lower silencer (1).

Fig 3: Locating Charge Air Pipe
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Disconnect turbocharger outlet pipe to charge air cooler at turbocharger.
Disconnect exhaust pipe from turbocharger downpipe.
Remove turbocharger downpipe to turbo retaining bolts and remove downpipe.

Fig 4: Identifying Turbo Oil Feed
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Disconnect turbocharger oil return line at turbocharger.
Lower vehicle.
Remove coolant recovery pressure container. Refer to REMOVAL .
Disconnect air cleaner to turbocharger hose at turbocharger.
Remove exhaust manifold heat shield.
Disconnect turbocharger oil feed line at turbocharger and cylinder head. Remove exhaust manifold retaining nut holding oil feed line and remove line from engine.

Fig 5: Identifying Particulate Filter
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Disconnect wastegate actuator hose at actuator.
Remove exhaust manifold retaining nuts and remove exhaust manifold and turbocharger assembly from cylinder head.
Clamp exhaust manifold/turbocharger assembly into a vise. Separate turbocharger from exhaust manifold.