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Installation-Diesel Engine

WARNING: This page is about a different car, the 2007 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
  1. Attach turbocharger assembly to exhaust manifold. Torque bolts to 30 N.m (22 lbs. ft.).
  2. Reposition exhaust manifold/turbocharger assembly on cylinder head.
  3. Install turbocharger oil feed line. Torque line at turbocharger to 30 N.m (22 lbs. ft.). Torque retaining bolts at cylinder head to 22 N.m (16 lbs. ft.).
  4. Torque exhaust manifold nuts to 30 N.m (22 lbs. ft.).
  5. Install exhaust manifold heat shield.
  6. Install turbocharger inlet hose from air cleaner at turbocharger.
  7. Connect wastegate actuator hose at actuator.
  8. Install coolant recovery pressure container. Refer to INSTALLATION .
  9. Raise vehicle on hoist
  10. Install oil return line at turbocharger. Torque bolts to 9 N.m (80 lbs. in.).
  11. Install turbo downpipe to turbocharger. Torque bolts to 30 N.m (22 lbs. ft.).
  12. Connect exhaust pipe to turbocharger downpipe. Torque fasteners to 28 N.m (250 in. lbs.).
  13. Connect turbocharger outlet pipe to charge air cooler at turbocharger.
  14. Install engine compartment lower silencer.
  15. Lower vehicle.
  16. Refill cooling system. Refer to STANDARD PROCEDURE .
  17. Install engine cover. Refer to INSTALLATION.
  18. Connect negative battery cable.
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