Right Exhaust Manifold

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Right Exhaust Manifold

Courtesy of DAIMLERCHRYSLER CORP.

1 - GASKET

2 - MANIFOLD

3 - LOWER SHIELD

4 - UPPER SHIELD

5 - BOLT

Clean gasket surfaces.
NOTE: If replacing the exhaust manifold, tighten the exhaust outlet studs to 39N.m (350 in. lbs.).
Position the exhaust manifold and gasket. Install the retaining bolts. Tighten 4 bolts starting at the center working outward to 23 N.m (200 in. lbs.). See Fig 1.
Install the heat shields. Tighten the heat shield fasteners to 12 N.m (105 in. lbs.).
Tighten the 2 out most nuts to 8 N.m (73 in. lbs.).
Connect the oxygen sensor.
Raise and support the vehicle.

Fig 2: Right Exhaust Pipe To Manifold Union
Courtesy of DAIMLERCHRYSLER CORP.

1 - EXHAUST UNION

2 - HO2S - #2
Connect the front exhaust pipe to exhaust manifold. See Fig 2. Tighten the fasteners to 34 N.m (300 in. lbs.).
Connect the negative battery cable.