LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 16 (3.5L Engine (Service Information)) >> Manifold - Intake >> Removal >> Upper Intake Manifold

Upper Intake Manifold

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Inlet Hose
GC0013153Courtesy of DAIMLERCHRYSLER CORP.
  1. Disconnect negative battery cable.
  2. Disconnect the IAT sensor electrical connector.
  3. Remove air inlet hose from the throttle body. See Fig 1.
    Fig 2: MAP Location
    GC0013141Courtesy of DAIMLERCHRYSLER CORP.
  4. Disconnect the MAP sensor electrical connector.
    Fig 3: Throttle Control
    GC0015452Courtesy of DAIMLERCHRYSLER CORP.
    1 - PCV HOSE
    2 - PURGE HOSE
    3 - BRAKE BOOSTER HOSE
    4 - THROTTLE BRACKET
    5 - ELECTRONIC THROTTLE CONTROL
  5. Separate the engine electrical harness connectors from the intake manifold.
  6. Disconnect the EGR tube, PCV, Purge and power brake booster vacuum hoses from the upper intake manifold.
  7. Disconnect the electronic throttle control electrical connector.
  8. Remove the throttle bracket (4) fasteners from the throttle body and cylinder head.
    Fig 4: Identifying Manifold Tuning Valve (MTV) & Short Runner Valve
    GC0013134Courtesy of DAIMLERCHRYSLER CORP.
    1 - Manifold Tuning Valve
    2 - Short Runner Valve
  9. Disconnect electrical connectors from the Manifold Tuning Valve (MTV) and Short Runner Valve.
    Fig 5: Intake Manifold Braces
    GC0015451Courtesy of DAIMLERCHRYSLER CORP.
    1 - INTAKE MANIFOLD
    2 - PENCIL BRACKETS
  10. Remove the right intake manifold support brackets.
  11. Remove the upper intake manifold retaining bolts, insulation foam pad and manifold. Clean all gasket sealing surfaces.
scientia non olet · About LEMON Manuals