Upper Intake Manifold

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Intake Manifold Braces

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1 - INTAKE MANIFOLD

2 - PENCIL BRACKETS

Clean and inspect gasket sealing surfaces.
Position new gasket.
Install the upper intake manifold insulator foam.
Install the upper intake manifold. Tighten bolts to 12 N.m (105 in. lbs.) starting in the center working outward in a cross sequence pattern.
Install the right manifold support brackets. Tighten fasteners to 12 N.m (105 in. lbs.).

Fig 2: Throttle Body Bracket
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Install the throttle bracket. See Fig 2. Tighten fasteners to 12 N.m (105 in. lbs.) at the throttle body and 28N.m (259 in. lbs.) at the cylinder head.

Fig 3: Identifying Manifold Tuning Valve (MTV) & Short Runner Valve
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1 - Manifold Tuning Valve

2 - Short Runner Valve

Connect the manifold tuning valve and short runner valve electrical connectors.

Fig 4: Throttle Control

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1 - PCV HOSE

2 - PURGE HOSE

3 - BRAKE BOOSTER HOSE

4 - THROTTLE BRACKET

5 - ELECTRONIC THROTTLE CONTROL

Connect the electronic throttle control harness connector.
Connect the engine electrical connectors to the intake manifold.
Connect the EGR tube, PCV, Purge and power brake booster vacuum hoses to the intake manifold.

Fig 5: MAP Location
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Connect the MAP sensor harness connector.

Fig 6: Inlet Hose
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Install the inlet hose and connect the IAT sensor harness connector.
Connect negative battery cable.