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Removal-2.2L Diesel

WARNING: This page is about a different car, the 2007 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Engine Top Cover Mounting
GC0041008Courtesy of CHRYSLER LLC
  1. Disconnect battery negative terminal.
  2. Remove engine top appearance cover.
    Fig 2: Engine Compartment Lower Silencer
    GC0041005Courtesy of CHRYSLER LLC
    1 - ENGINE COMPARTMENT SILENCER
    2 - ACCESSORY DRIVE BELT SPLASH SHIELD
  3. Remove filler cap from power steering fluid reservoir.
  4. Siphon as much fluid as possible from fluid reservoir.
  5. Raise and support vehicle.
  6. Remove lower engine compartment silencer assembly and accessory drive belt splash shield (2).
    Fig 3: Pump Pulley Mounting
    GC0041007Courtesy of CHRYSLER LLC
    1 - PULLEY MOUNTING BOLTS
    2 - RIGHT FRAME RAIL
    3 - PRESSURE HOSE FITTING
    4 - PULLEY
  7. Remove accessory drive belt. See REMOVAL .
  8. Remove 3 bolts (1) securing pulley (4) to power steering pump. See Fig 3.
  9. Back out tube nut securing power steering fluid pressure hose (3) to power steering pump and remove hose from pump. Cap off hose end and pump pressure port.
    Fig 4: Hoses At Water/Power Steering Pump
    GC0041009Courtesy of CHRYSLER LLC
    1 - POWER STEERING SUPPLY HOSE
    2 - COOLANT BYPASS HOSE
    3 - HEATER HOSE TUBE
    4 - LOWER RADIATOR HOSE
  10. Drain engine coolant, Refer to STANDARD PROCEDURE .
  11. Lower vehicle.
  12. Remove engine cooling module (radiator, fan, A/C condenser, and turbo intercooler). See REMOVAL .
  13. Remove generator. Refer to REMOVAL .
  14. Disconnect power steering fluid supply hose (1) at power steering pump.
  15. Remove radiator hose at inlet to water pump.
  16. Remove heater hose tube (3) at water pump.
  17. Remove heater bypass hose (2) at water pump.
    Fig 5: Rear Mounting Bolt Location
    GC0041011Courtesy of CHRYSLER LLC
    1 - WATER PUMP
    2 - REAR MOUNTING BOLT
    3 - A/C COMPRESSOR
    4 - WATER PUMP INLET
  18. Remove EGR mixing chamber.
  19. Remove rear mounting bolt fastening water pump (1) to engine.
    Fig 6: Pump Mounting Bolts
    GC0041010Courtesy of CHRYSLER LLC
    1 - LONG MOUNTING BOLTS
    2 - FRONT MOUNTING BOLTS
    3 - PUMP ASSEMBLY
    4 - MOUNTING PLATE
  20. Remove 4 bolts securing A/C compressor to engine and move compressor off mount. Use care not to over extend A/C lines.
  21. Raise vehicle. Refer to STANDARD PROCEDURE .
  22. Remove 3 front pump mounting bolts (2).
  23. Loosen 2 long pump mounting bolts (1) until threads are released from threaded brackets on opposite end (not shown). These two bolts do not need to be completely removed from mounting plate. 
  24. Loosen, but do not remove, remaining bolts fastening mounting plate (4) to engine.
  25. Lower vehicle.
  26. Rotate power steering pump/water pump assembly up away from engine and remove from engine compartment.
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