LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 159 (Engine & Automatic Transmission Cooling System) >> Engine >> Assembly-Water Pump/Power Steering Pump >> Installation >> Installation-2.2L Diesel

Installation-2.2L Diesel

WARNING: This page is about a different car, the 2007 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position water pump/power steering pump assembly into engine compartment.
  2. Raise vehicle.
  3. Install all 5 power steering pump mounting bolts securing pump assembly to mounting plate. Tighten bolts to 28 N.m (21 ft. lbs.) torque.
  4. Tighten all remaining bolts securing mounting plate to engine to 28 N.m (21 ft. lbs.) torque.
  5. Lower vehicle.
  6. Install rear mounting bolt fastening water pump to the engine. Tighten bolt to 14 N.m (124 in. lbs.) torque.
  7. Remount A/C compressor to engine and install all 4 mounting bolts. Tighten bolts to 28 N.m (21 ft. lbs.) torque.
  8. Install EGR mixing chamber.
  9. Install heater bypass hose at to water pump.
  10. Install heater hose tube at water pump.
  11. Install lower radiator hose at inlet to water pump.
  12. Install fluid supply hose to power steering pump.
  13. Install generator. Refer to INSTALLATION .
  14. Install engine cooling module (radiator, fan, A/C condenser, and turbo intercooler). See INSTALLATION .
  15. Raise vehicle.
  16. Using a lint free towel, wipe clean the open power steering hose end and the power steering pump port. Replace the used O-ring with new. Lubricate the O-ring with power steering fluid.
  17. Attach the power steering fluid pressure hose to the pump outlet port. Refer to INSTALLATION . Tighten power steering pressure hose tube nut to 32 N.m (23 ft. lbs.) torque.
  18. Install pump pulley, refer to refer to PUMP . Tighten 3 mounting bolts to 28 N.m (21 ft. lbs.) torque.
  19. Install accessory drive belt. See INSTALLATION .
  20. Install lower engine compartment silencer assembly and the drive belt splash shield.
  21. Lower vehicle.
  22. Install engine top appearance cover.
  23. Connect battery negative terminal.
  24. Fill cooling system. See STANDARD PROCEDURE .
  25. Fill and bleed power steering system. Refer to STANDARD PROCEDURE .
  26. Evacuate and recharge A/C system, refer to HEATING & AIR CONDITIONING - SERVICE INFORMATION .
  27. Check for leaks at all connections.
scientia non olet · About LEMON Manuals