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Assembly-Water Pump/Power Steering Pump: Installation: Installation-2.0/2.4L

WARNING: This page is about a different car, the 2007 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Water Pump Body
GC0021858Courtesy of CHRYSLER LLC
1 - IMPELLER
2 - WATER PUMP BODY
3 - O-RING LOCATING GROOVE
  1. Apply MOPAR® Dielectric Grease to new O-ring before installation.
  2. Install O-ring gasket in water pump body groove.
    CAUTION: Make sure O-ring gasket is properly seated in water pump groove (3) before tightening screws. An improperly located O-ring may cause damage to the O-ring, resulting in a coolant leak.
  3. Assemble pump body (2) to block and tighten screws to 12 N.m (105 in. lbs.).
  4. Rotate pump by hand to check for freedom of movement.
  5. Fill cooling system. See STANDARD PROCEDURE .
  6. Pressurize cooling system to 103 kPa (15 psi) with pressure tester and check water pump shaft seal and O-ring for leaks.
  7. Install rear timing belt cover and camshaft sprockets. Refer to BELT AND SPROCKETS-TIMING .
  8. Install timing belt. Refer to BELT AND SPROCKETS-TIMING .