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Assembly-Water Pump/Power Steering Pump: Installation: Installation-1.6L

WARNING: This page is about a different car, the 2007 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Water pump and power steering pump must be attached to one another before installation in vehicle. For proper procedure, see ASSEMBLY .
  1. Install water pump/power steering pump assembly into engine compartment in reverse of how it was removed.
  2. Install all four power steering pump mounting bolts. Tighten bolts to 28 N.m (21 ft. lbs.) torque.
  3. Install coolant outlet connector hose at water pump outlet. Install clamp.
  4. Using a lint free towel, wipe clean the open power steering hose end and the power steering pump port. Replace the used O-ring with new. Lubricate the O-ring with power steering fluid.
  5. Attach the power steering fluid pressure hose to the pump outlet port. Do not tighten the tube nut at this time.
  6. Install the bolt fastening the power steering pressure hose to the reservoir bracket.
  7. Tighten power steering pressure hose tube nut at power steering pump to 28 N.m (21 ft. lbs.) torque.
  8. Raise vehicle.
  9. Install heater tube hose at water pump fitting. Install clamp.
  10. Install radiator hose at inlet to water pump. Install clamp.
  11. If equipped with air conditioning:
    • Position A/C compressor, align mounting holes and install, but do not fully tighten, A/C compressor lower and upper mounting bolts.
    • Lower vehicle.
    • Tighten A/C compressor upper mounting bolts to 28 N.m (21 ft. lbs.) torque.
    • Raise vehicle.
    • Tighten A/C compressor lower mounting bolts to 28 N.m (21 ft. lbs.) torque.
  12. Install drive belt splash shield.
  13. Lower vehicle.
  14. Install generator. Refer to INSTALLATION .
  15. Install power steering fluid reservoir. Refer to INSTALLATION .
  16. Install accessory drive belt. See INSTALLATION .
  17. Connect battery negative (-) terminal.
  18. Fill cooling system. See STANDARD PROCEDURE .
  19. Fill and bleed power steering system. Refer to STANDARD PROCEDURE .
  20. Check for leaks at all hose connections.
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