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Service Information: Removal

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Transmission Crossmember
GC0012864Courtesy of DAIMLERCHRYSLER CORP.
1 - TRANSMISSION CROSSMEMBER
2 - BOLTS
3 - TRANSMISSION MOUNT
  1. Raise support vehicle.
  2. Disconnect the front and rear propeller shafts from the transfer case. (Refer to DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT - REMOVAL)
  3. Support transmission (1) with jack stand.
  4. Remove the bolts holding the transmission crossmember to the frame.
  5. Remove the bolts (2) holding the transmission crossmember (1) to the transmission mount (3). See Fig 1.
    Fig 2: Transmission Mount - 5.7L
    GC0012865Courtesy of DAIMLERCHRYSLER CORP.
    1 - TRANSMISSION MOUNT
    2 - BOLTS
  6. Remove the bolts (2) holding the transmission mount (1) to the transfer case, 5.7L engine, and remove the transmission mount. See Fig 2.
    Fig 3: Transmission Mount Assembly - 3.5L
    GC0012867Courtesy of DAIMLERCHRYSLER CORP.
    1 - TRANSFER CASE
    2 - TRANSMISSION MOUNT ASSEMBLY
    3 - BOLTS
  7. Remove the bolts (3) holding the transmission mount assembly (2) to the transfer case (1), 3.5L engine, and remove the transmission mount assembly. See Fig 3.
    Fig 4: Transfer Case
    GC0012866Courtesy of DAIMLERCHRYSLER CORP.
    1 - FILL PLUG
    2 - INSPECTION PLUG
    3 - DRAIN PLUG
    4 - TRANSFER CASE
  8. Remove the transfer case dampener.
  9. Remove the transfer case drain plug (3) and drain transfer case lubricant. See Fig 4.
  10. Support transfer case (4) with transmission jack.
  11. Secure transfer case to jack with chains.
  12. Lower the transmission and transfer case slightly, to improve access to the upper transfer case to transmission fasteners.
  13. Remove nuts and bolts attaching transfer case to transmission.
  14. Pull transfer case and jack rearward to disengage transfer case.
  15. Remove transfer case from under vehicle.
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