Planetary-Transfer Case: Disassembly

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Planetary Cover Bolts

Courtesy of DAIMLERCHRYSLER CORP.

1 - BOLTS

2 - PLANETARY COVER

3 - PLANETARY ASSEMBLY

Remove the bolts (1) holding the planetary cover (2) to the planetary assembly (3). See Fig 1.

Fig 2: Planetary Cover
Courtesy of DAIMLERCHRYSLER CORP.

1 - PLANETARY COVER

2 - PLANETARY ASSEMBLY
Remove the planetary cover (1) from the planetary assembly (2). See Fig 2.

Fig 3: Planetary Belleville Spring
Courtesy of DAIMLERCHRYSLER CORP.

1 - BELLEVILLE SPRING

2 - FRICTION DISC APPLY PLATE
Remove the Belleville spring (1) from the friction disc apply plate (2). See Fig 3.

Fig 4: Friction Disc Apply Plate
Courtesy of DAIMLERCHRYSLER CORP.

1 - FRICTION DISC APPLY PLATE

2 - FRICTION DISC
Remove the friction disc apply plate (1) from the friction disc (2). See Fig 4.

Fig 5: Friction Disc
Courtesy of DAIMLERCHRYSLER CORP.

1 - FRICTION DISC

2 - FRICTION DISC WASHER
Remove the friction disc (1) from the friction disc washer (2). See Fig 5.

Fig 6: Friction Disc Washer
Courtesy of DAIMLERCHRYSLER CORP.

1 - FRICTION DISC WASHER

2 - PLANETARY ASSEMBLY
Remove the friction disc washer (1) from the planetary assembly (2). See Fig 6.