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Service Information: Operation

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: MS140 Exploded View
GC0012863Courtesy of DAIMLERCHRYSLER CORP.
1 - INPUT SHAFT 10 - REAR TRANSFER CASE HOUSING
2 - FRONT OUTPUT SHAFT NUT 11 - OIL DRAIN PLUG
3 - FRONT OUTPUT SHAFT FLANGE 12 - BOLTS
4 - FRONT TRANSFER CASE HOUSING 13 - PLANETARY GEAR SYSTEM
5 - FRONT OUTPUT SHAFT 14 - SNAP-RING
6 - INTERMEDIATE GEAR 15 - REAR OUTPUT SHAFT
7 - HOLLOW SHAFT 16 - TRANSFER CASE COVER
8 - WASHER 17 - REAR OUTPUT SHAFT FLANGE
9 - SNAP-RING 18 - REAR OUTPUT SHAFT NUT

The transfer case input shaft (1) extends through the hollow shaft (7) to drive the planetary gear system (13) housing. The housing transfers the engine torque to the outer gears, which drive the rear output shaft (15). The outer gears drive the smaller inner gears, which drive the hollow shaft (7). The hollow shaft transfers the torque to the intermediate gear (6) and then to the front output shaft (5). See Fig 1.

The planetary gear system assembly contains a friction disc that is splined to the hollow shaft and applied to the planetary gear system housing to dampen vibrations in the system.