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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 13 (Emissions Control System) >> Exhaust Gas RECIRCULATION Valve >> Tube-Exhaust Gas RECIRCULATION >> Removal >> 2.7L - Upper Tube

2.7L - Upper Tube

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: EGR System
GC0014026Courtesy of DAIMLERCHRYSLER CORP.
  1. EGR system components and location. Upper tube (2), EGR valve (1), and Lower tube (3).
  2. Disconnect negative battery cable.
    Fig 2: Purge Solenoid Installed
    GC0014018Courtesy of DAIMLERCHRYSLER CORP.
  3. Remove purge solenoid from bracket.
    Fig 3: Purge Solenoid Bracket
    GC0014017Courtesy of DAIMLERCHRYSLER CORP.
  4. Relocate the purge solenoid.
  5. Unlock and disconnect the electrical connector from EGR valve.
    Fig 4: EGR Valve And Tubes
    GC0014027Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove upper tube bolts to EGR valve (2).
  7. Remove upper tube from intake manifold.
  8. When removing EGR upper tube assembly being careful not to drop the silicone rubber seals in the intake manifold. Clean gasket surfaces on the EGR valve. Note that any loose dirt can lodge between the pintle and the seat and cause valve leakage that will give a rough idle and depressed manifold vacuum.
  9. Clean mounting surface.
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