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Tube-Exhaust Gas RECIRCULATION: Installation: 3.5L

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Locating EGR Valve and Tube
GC0014028Courtesy of DAIMLERCHRYSLER CORP.
1 - TUBE
2 - EGR VALVE
  1. Clean mounting surface.
  2. Inspect rubber silicone seals on intake manifold end of EGR tube.
  3. Install tube into the intake manifold being careful that the silicone rubber seals are correctly installed and undamaged.
    Fig 2: EGR Valve Mounting Bolts 3.5
    GC0014029Courtesy of DAIMLERCHRYSLER CORP.
  4. Install the tube bolts to EGR valve.
  5. Tighten the EGR tube to EGR valve bolts to 11 N.m (95 in. lbs.) torque.
    Fig 3: Purge Solenoid Bracket
    GC0014017Courtesy of DAIMLERCHRYSLER CORP.
  6. Connect the electrical connector to EGR valve and lock.
  7. Install upper intake manifold, (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION) .
  8. Install the shock tower brace.
  9. Install the wiper module, (Refer to ELECTRICAL/WIPERS/WASHERS/WIPER MODULE - INSTALLATION) .
  10. Relocate the purge solenoid.
    Fig 4: Purge Solenoid Installed
    GC0014018Courtesy of DAIMLERCHRYSLER CORP.
  11. Install purge solenoid to bracket.
  12. Connect negative battery cable.
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