2.2L TD
WARNING: This page is about a different car, the 2006 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
| 1 - FLYWHEEL ASSEMBLY |
- Inspect clutch release bearing and lever for excessive wear and replace as necessary. The release bearing is integral to the Concentric Slave Cylinder (CSC).
- Clean the surfaces of the flywheel (1) and pressure plate to make certain that all oil, grease, and rust have been removed. See Fig 1.
- Verify the crankshaft mounting flange is free of debris, oil, grease, etc. Position the flywheel (1) onto the engine crankshaft.
- Install flywheel to crankshaft. Install eight (8) flywheel-to-crankshaft bolts and torque to 45 N.m (33 ft. lbs.) plus an additional 1/4 turn (90°).
1 - FLYWHEEL (DUAL-MASS) 2 - CLUTCH DISC 3 - PRESSURE PLATE - Apply a very light coating of grease to the splines in the clutch disc hub.
- Position the clutch disc (2) to the flywheel (1). Make sure the side marked "FLYWHEEL SIDE" faces the flywheel (1). See Fig 2.
- Install the clutch pressure plate (1) to the flywheel and clutch disc. Finger tighten the six pressure plate-to-flywheel bolts.
1 - FLYWHEEL 2 - PRESSURE PLATE 3 - CLUTCH DISC ALIGNMENT TOOL - Use Clutch Alignment Tool 6724 (3) to position the clutch disc (2) to the center of the flywheel (1). See Fig 3.
1 - PRESSURE PLATE ASSEMBLY 2 - BOLT (6) - Tighten pressure plate bolts (2) evenly and in rotation a few threads at a time The bolts must be tightened evenly and to specified torque to avoid distorting the pressure plate.
- Using a "criss-cross" pattern, torque pressure plate bolts (2) to 31 N.m (23 ft. lbs.). Remove the clutch disc alignment tool. See Fig 4.
- Apply light coat of Mopar® High Temperature Bearing Grease or equivalent to clutch disc hub and splines of transmission input shaft.CAUTION: Do not over lubricate shaft splines. This will result in grease contamination of disc.
- Install transaxle,
- For G288 M/T, (Refer to TRANSMISSION/TRANSAXLE/MANUAL - INSTALLATION) .
- For T350 M/T, (Refer to TRANSMISSION/TRANSAXLE/MANUAL - INSTALLATION) .