Installation - Diesel

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: 3.0L Diesel Exhaust Components

Courtesy of DAIMLERCHRYSLER CORP.

1 - GASKET

2 - NUTS

3 - PRE CATALYST

4 - BOLTS

5 - DIESEL PARTICULATE FILTER (DPF)

6 - MAIN CATALYST

7 - BOLT

WARNING: The normal operating temperature of the exhaust system is very high. therefore, never work around or attempt to service any part of the exhaust system until it is cooled. Special care should be taken when working near the catalytic converter. The temperature of the converter rises to a high level after a short period of engine operation time.

Install the catalyst assembly.
Install the nuts to the down pipe (2).
Install mounting bolts (4) and (7).

Install exhaust onto the diesel particulate filter (5).

Fig 2: Diesel Particulate Filter

Courtesy of DAIMLERCHRYSLER CORP.

1 - DIESEL PARTICULATE FILTER (DPF)

2 - DIFFERENTIAL PRESSURE PORTS

3 - EXHAUST TEMPERATURE SENSORS

4 - OXYGEN SENSORS

5 - MAIN CATALYST

6 - PRE CATALYST

Connect downstream oxygen sensor connectors (4).
Connect exhaust temperature sensors (3).
Connect differential pressure ports (2).
Connect negative battery cable.