Reservoir - Master Cylinder Fluid: Installation

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Reservoir Seal Grommets

Courtesy of DAIMLERCHRYSLER CORP.

Install NEW brake fluid reservoir sealing grommets (2) in master cylinder housing (1).

Fig 2: Fluid Reservoir Mounting
Courtesy of DAIMLERCHRYSLER CORP.
Lubricate reservoir mounting area with fresh clean brake fluid. Place reservoir in position over sealing grommets. Seat reservoir into sealing grommets using a rocking motion while firmly pressing down on fluid reservoir. Once installed, make sure fluid reservoir is touching the top of both sealing grommets (2) or reservoir is not properly installed.
Install fluid reservoir mounting screw (3). Tighten screw to 28 N.m (250 in. lbs.) torque.

Fig 3: Brake Master Cylinder And Fluid Level Sensor Connection
Courtesy of DAIMLERCHRYSLER CORP.
Connect wiring harness connector (4) to brake fluid level sensor (2) mounted in brake fluid reservoir (1).

Fig 4: Reservoir Fluid Level Markings
Courtesy of DAIMLERCHRYSLER CORP.
Fill master cylinder fluid reservoir (1) with clean, fresh Mopar® Brake Fluid or equivalent.
Install access panel in cowl area.
WARNING: Be certain a firm brake pedal is achieved prior to attempting vehicle operation. If a firm brake pedal cannot be achieved, bleed entire brake hydraulic system and check for leaks. (REFER TO BRAKES - STANDARD PROCEDURE)
Road test vehicle to ensure proper operation of brakes.